Rack Supported Mezzanine in Jaipur
Industrial heavy duty rack supported mezzanine engineered and fabricated for manufacturing plants, logistics hubs, and warehouses across Jaipur. Direct factory supply from our Mundka manufacturing facility with turnkey erection.
Star Labs
APT
Adani Defence and Aerospace
Globe Moving
Unilever Nepal Limited
Nepal Electricity Authority
Coca Cola
Mangalam Group
MAW Building Trust Through Service
CG Motors
Save the Children
USAID
Rack Supported Mezzanine Engineering & System Operation
What is Rack Supported Mezzanine? Rack-supported mezzanine floors use heavy-duty pallet racking or industrial shelving frames as the primary structural support columns for an overhead intermediate floor deck. By eliminating independent civil foundation posts, this system creates highly organized bin picking on the ground level while unlocking an expansive open floor above for secondary storage, packing lines, or administrative offices.
Where is it Used? E-commerce fulfillment centers, automotive spare parts hubs, garment picking warehouses, third-party logistics parks.
Key Benefits & Advantages:
• Doubles usable warehouse floor space on the exact same land footprint without civil construction.
• Integrates ground-level bin picking directly beneath an open upper storage or office deck.
• Available with chequered steel plate, galvanized mesh grating, or heavy particle board decking.
• Equipped with industrial staircases, safety handrails, kickplates, and forklift pallet gates.
How Vaishno Storage Solution Manufactures This System: Engineered from certified prime IS 2062 steel coils at our Mundka plant. Uprights, horizontal beams, and joist supports are CNC roll-formed and punched with millimeter accuracy. Treated through our 7-tank chemical pre-treatment and powder-coating line.
How We Install on Site: Baseplates are chemically anchored into the concrete slab, upright runs are tied with structural joists, and safety staircases with kickplates are erected with full load-deflection certification.
| Parameter | Specification Details |
|---|---|
| Support Columns | Heavy-duty roll-formed pallet rack or shelving uprights (80x70 to 120x95 mm) |
| Floor Loading Capacity | 350 kg/m², 500 kg/m², 750 kg/m², 1,000 kg/m² UDL |
| Clear Heights | Under-mezzanine clear height: 2,400 mm to 3,200 mm; Upper level: 2,400 mm+ |
| Decking Options | Chequered steel plate (3-5 mm), galvanized steel grating, or 25 mm tongue-and-groove wood |
| Staircase Specification | Heavy structural steel stringers with anti-slip perforated treads and continuous handrail |
| Perimeter Handrails | 1,050 mm height with intermediate knee rail and 100 mm kick-plate toe guard |
| Safety Pallet Gate | Up-and-over safety pivot gate or bi-parting sliding gate for forklift loading |
| Steel Grade | IS 2062 Grade Prime High-Tensile Structural Steel |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| 2-Tier Shelving Mezzanine (350 kg/m²) | 350 kg/m² floor load | Apparel picking, e-commerce order fulfillment & pharma bins |
| Heavy Pallet Mezzanine (750 kg/m²) | 750 kg/m² floor load | Automotive component buffers & medium industrial assembly |
| Heavy Industrial Mezzanine (1000 kg/m²) | 1,000 kg/m² floor load | Heavy manufacturing equipment, raw material coils & tool rooms |
Why Rack Supported Mezzanine is Critical for Industries in Jaipur
Industrial enterprises and supply chain facilities in Jaipur face rising commercial land costs, demanding maximum vertical cubic space utilization. Whether operating inside Vishwakarma Industrial Area (VKI), Sitapura Industrial Area (Phases 1–4), Mansarovar Industrial Area, Bagru Industrial Area, Bindayaka or along connecting transit corridors, warehouse operations require racking systems capable of withstanding intensive daily forklift impacts, heavy palletized loads, and high cycle turnaround.
Vaishno Storage Solution's rack supported mezzanine is engineered specifically to resolve the storage challenges of Jaipur's dominant sectors, including Gems & Jewellery SEZ, Garments & Block Print Textiles, Automotive Springs & Bearings (NBC), Electrical Transformers & Switchgear. Our structural design incorporates high-strength roll-formed upright columns with robust diagonal bracing, ensuring zero deflection under full load while maintaining flexible 50 mm modular adjustability as inventory profiles evolve.
Rack Supported Mezzanine Manufacturers in Jaipur
As a premier manufacturer supplying Jaipur, Vaishno Storage Solution operates a full-scale fabrication facility in Mundka, West Delhi, located just 260 km away. We fabricate all upright profiles, box beams, and steel deck panels in-house using computerized roll-forming lines and CNC punching equipment. By cutting out middleman distributors and broker commissions, manufacturing units in Jaipur receive genuine factory-direct rates with verified Mill Test Certificates (MTC).
Rack Supported Mezzanine Suppliers in Jaipur
As experienced suppliers to Jaipur, we maintain prompt logistics channels. We provide fast 2–3 Days dispatches directly to industrial premises across Vishwakarma Industrial Area (VKI), Sitapura Industrial Area (Phases 1–4), Mansarovar Industrial Area, Bagru Industrial Area, Bindayaka. Our specialized structural installation teams arrive equipped with laser leveling systems and torque wrenches to execute seamless, non-disruptive installation.
Rack Supported Mezzanine Wholesalers & Bulk Dealers in Jaipur
For large-scale 3PL distribution centers, multi-acre e-commerce warehouses, and commercial contractors in Jaipur, we operate as a dependable high-tonnage wholesale partner. We offer tiered bulk pricing structures, customized Bill of Quantities (BOQ), and dedicated project managers to handle phased warehouse fit-outs exceeding 100,000 sq ft.
Price Benchmark: Vaishno Factory Direct vs Local Jaipur Traders
| Feature / Service | Vaishno Storage Solution (Factory) | Local Jaipur Middleman Trader |
|---|---|---|
| Price per Unit / Bay | Starting ₹350 | +20% to +35% Markup added |
| Steel Grade Certification | Prime IS 2062 Grade certified steel with MTC | Commercial re-rolled steel (unverified strength) |
| Paint Finish | 7-Tank hot phosphating + 80µ epoxy powder coating | Quick air-dry spray paint (peels within months) |
| Site Survey in Jaipur | Free on-site laser survey & 2D CAD layout | No technical drawings provided |
| Erection Team | Factory-trained certified installation crew | Unskilled day laborers hired on-site |
Frequently Asked Questions for Jaipur Clients
Get Jaipur Quote
Jaipur Supply Details
- Distance from Factory: 260 km
- Direct Transit Time: 2 Day(s)
- Installation Team: On-Site Erection Crew
- Site Inspection: Free CAD Survey
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