Cantilever Rack Manufacturer in Delhi NCR
- Design: Column with cantilever arms for unobstructed horizontal storage
- Load capacity: 500 kg to 3,000 kg per cantilever arm
- Storage types: Steel pipes, plastic conduits, timber planks, sheet metal, furniture
- Configuration: Single-sided (wall-mounted) or double-sided central island
Star Labs
APT
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Nepal Electricity Authority
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Mangalam Group
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CG Motors
Save the Children
USAID
Cantilever Rack Engineering & System Operation
What is Cantilever Rack? Cantilever racking eliminates front vertical columns entirely, utilizing central structural steel columns with horizontal load arms extending outward. This creates completely open, unobstructed bays for storing long, bulky, and irregular materials.
Where is it Used? Steel pipe stockyards, aluminum extrusion plants, timber and plywood warehouses, PVC conduit distributors, bar stock.
Key Benefits & Advantages:
• Zero front column obstruction allows effortless forklift loading of 6-meter pipes and bars.
• Available as single-sided wall racks or double-sided central island configurations.
• Removable vertical end-stop pins prevent round tubes from rolling off the arm ends.
• Heavy tapered arms maintain horizontal clearance under load without pinching lower tiers.
How Vaishno Storage Solution Manufactures This System: Columns and bases are fabricated from heavy hot-rolled structural steel I-beams or heavy formed box profiles. Cantilever arms feature heavy bolted brackets or high-shear pivot pins. Treated with 7-tank chemical pre-treatment and powder coating.
How We Install on Site: Heavily gusseted base assemblies are anchored deep into concrete slabs with high-tensile anchors to counter overturning moments under full cantilever arm loading.
Recommended Applications & Operating Environments
Steel stockyards, aluminum extrusion plants, timber and plywood warehouses, PVC pipe manufacturers, furniture factories.
Request Factory Quote
Direct Mundka plant rates & 2D CAD layout.
| Parameter | Specification Details |
|---|---|
| Column Heights | 2,500 mm up to 8,000 mm |
| Arm Lengths | 600 mm, 800 mm, 1,000 mm, 1,200 mm, 1,500 mm, 1,800 mm |
| Arm Load Ratings | 500 kg, 1,000 kg, 1,500 kg, 2,000 kg up to 3,000 kg per arm |
| Column Profile | Heavy Structural Steel I-Beam (ISMB 150 to ISMB 350) or fabricated box section |
| Base Connection | Heavy-duty welded base plate with diagonal stiffener gussets |
| Arm Incline | 2° upward safety incline to prevent round pipes from rolling off |
| Steel Grade | IS 2062 Grade Prime Heavy Structural Steel |
| Finishing | 7-Tank Pre-Treatment + High-Impact Powder Coating or Hot-Dip Galvanizing |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| Light Cantilever (500 kg/arm) | 500 kg / arm | PVC pipes, aluminum extrusions, timber moldings & conduit |
| Medium Cantilever (1000 kg/arm) | 1,000 kg / arm | MS hollow pipes, wooden boards & furniture panels |
| Heavy Cantilever (2000 kg+/arm) | 2,000 kg+ / arm | Solid steel round bars, structural steel channels & heavy dies |
Cantilever Rack B2B Price Benchmark
| Parameter | Vaishno (Factory Direct) | Trader Reseller |
|---|---|---|
| Price | ₹3,200 – ₹7,500 per arm position | +18% to +30% higher |
| Steel Grade | Prime IS 2062 Grade certified (Tata/JSW) | Re-rolled unverified |
| Paint Finish | 7-Tank + 80µ powder coat | Air-dry spray paint |
| CAD Layout | Free 2D/3D certified layout within 24h | Rough estimates |
| Rigging Crew | Factory-certified riggers with anchors | Unskilled labor |
Direct Fabrication & Testing
All upright columns, horizontal step beams, and steel deck panels are manufactured at our Mundka facility using automated multi-station roll-forming lines and precision CNC slot punching. Sourced exclusively from Tata Steel, JSW, and SAIL with verified Mill Test Certificates (MTC).
Fast Logistics & Turnkey Erection
Our structural installation crews serve warehouses across Delhi NCR, Haryana, UP, Rajasthan, and Punjab with on-site laser leveling, optical plumb inspection, and certified heavy-duty floor chemical anchoring.
How We Manufacture & Install Cantilever Rack
Manufacturing at Mundka Plant
-
1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Chemical Pre-Treatment Hot alkaline degreasing, derusting, water rinses, and zinc phosphating create superior powder bonding and rust resistance.
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4
Electrostatic Powder Coating Thermosetting epoxy-polyester powder applied at 70–80 microns and baked at 200°C for industrial scratch resistance.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness, expansion joints, and plumb lines prior to erection.
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2
Heavy Duty Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete floor slab.
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3
Safety Locks & Cross-Bracing Spring-loaded safety pins prevent accidental beam dislodgement from forklift contact, supplemented by horizontal and diagonal cross-ties.
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4
Load Testing & Signage Sign-Off Rigorous deflection checks under live weight followed by affixing certified UDL load capacity safety signboards.
How Cantilever Rack Compares
Factors Determining Cantilever Rack Cost
Where Cantilever Rack Has Been Installed
Real project installations delivered by our Mundka engineering plant.
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