Radio Shuttle Racking System Manufacturer in Delhi NCR
- Automation: Battery-powered radio shuttle cart transports pallets inside channels
- Forklift speed: Forklifts stay at the aisle face, reducing cycle times by 60%
- Configuration: Operates on both FIFO and LIFO modes seamlessly
- Lane depth: Channels can be engineered up to 40+ meters deep
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Radio Shuttle Racking Engineering & System Operation
What is Radio Shuttle Racking? Radio shuttle racking is a semi-automated deep-lane pallet storage system. Instead of forklifts driving inside racking tunnels, an independent battery-powered shuttle cart travels along specialized galvanized rails beneath the pallet lanes, lifting and transporting pallets into deep storage channels via wireless tablet commands.
Where is it Used? High-throughput cold storage, dairy and meat processing, central beverage logistics, 3PL fast-moving bulk inventory hubs.
Key Benefits & Advantages:
• Accelerates warehouse pallet transfer speeds by up to 60% compared to drive-in racking.
• Eliminates forklift damage inside lanes since trucks operate strictly in the front access aisle.
• Supports both FIFO (First-In, First-Out) and LIFO (Last-In, First-Out) inventory rotation.
• Deep lanes up to 30 pallets long provide maximum cubic space utilization.
How Vaishno Storage Solution Manufactures This System: Precision cold roll-formed galvanized shuttle tracks engineered with integrated guidance channels and optical sensor stops. Structural frames are fabricated in Mundka from heavy-duty structural steel designed to counter dynamic cart acceleration forces alongside full pallet loads.
How We Install on Site: Our automation engineers align shuttle tracks with optical laser levels to ensure zero track binding. Shuttle carts undergo full load commissioning on-site with emergency stop testing and tablet radio pairing.
Recommended Applications & Operating Environments
High-throughput cold storage, beverage bottling plants, food processing distribution centers, central 3PL logistics hubs.
Request Factory Quote
Direct Mundka plant rates & 2D CAD layout.
| Parameter | Specification Details |
|---|---|
| Operating Mode | Semi-automated via handheld RF remote control / tablet |
| Pallet Weight Capacity | 500 kg to 1,500 kg per pallet position |
| Shuttle Traveling Speed | 0.8 m/s (loaded) to 1.1 m/s (unloaded) |
| Battery Chemistry | Industrial Lithium-Ion (up to 8–10 hours continuous operation) |
| Lane Depth Capability | Up to 40 meters deep per channel |
| Operating Temperatures | -30°C (Cold Storage) to +45°C (Ambient Warehouse) |
| Track Rails | Precision roll-formed galvanized structural steel shuttle tracks |
| Safety Sensors | Obstacle detection laser sensors, end-of-rail stops, anti-collision |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| Ambient Warehouse Shuttle | 1,500 kg / pallet | FMCG, automotive & high-throughput distribution |
| Cold Storage Sub-Zero Shuttle | 1,200 kg / pallet | Deep freeze (-25°C to -30°C) food & pharma hubs |
Radio Shuttle Racking B2B Price Benchmark
| Parameter | Vaishno (Factory Direct) | Trader Reseller |
|---|---|---|
| Price | ₹3,800 – ₹8,500 per pallet position | +18% to +30% higher |
| Steel Grade | Prime IS 2062 Grade certified (Tata/JSW) | Re-rolled unverified |
| Paint Finish | 7-Tank + 80µ powder coat | Air-dry spray paint |
| CAD Layout | Free 2D/3D certified layout within 24h | Rough estimates |
| Rigging Crew | Factory-certified riggers with anchors | Unskilled labor |
Direct Fabrication & Testing
All upright columns, horizontal step beams, and steel deck panels are manufactured at our Mundka facility using automated multi-station roll-forming lines and precision CNC slot punching. Sourced exclusively from Tata Steel, JSW, and SAIL with verified Mill Test Certificates (MTC).
Fast Logistics & Turnkey Erection
Our structural installation crews serve warehouses across Delhi NCR, Haryana, UP, Rajasthan, and Punjab with on-site laser leveling, optical plumb inspection, and certified heavy-duty floor chemical anchoring.
How We Manufacture & Install Radio Shuttle Racking
Manufacturing at Mundka Plant
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1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Chemical Pre-Treatment Hot alkaline degreasing, derusting, water rinses, and zinc phosphating create superior powder bonding and rust resistance.
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4
Electrostatic Powder Coating Thermosetting epoxy-polyester powder applied at 70–80 microns and baked at 200°C for industrial scratch resistance.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness, expansion joints, and plumb lines prior to erection.
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2
Heavy Duty Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete floor slab.
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3
Safety Locks & Cross-Bracing Spring-loaded safety pins prevent accidental beam dislodgement from forklift contact, supplemented by horizontal and diagonal cross-ties.
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4
Load Testing & Signage Sign-Off Rigorous deflection checks under live weight followed by affixing certified UDL load capacity safety signboards.
How Radio Shuttle Racking Compares
Factors Determining Radio Shuttle Racking Cost
Radio Shuttle Racking Frequently Asked Questions
Direct answers on load carrying capacity, deflection limits, fabrication lead times, and site installation.
Warehouse Guides
Technical articles on warehouse layout planning, safety compliance, and load calculations.
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