Pigeon Hole Rack Manufacturer in Delhi NCR
- Compartments: Multi-compartment steel pigeon hole bins (12 to 100+ holes per rack)
- Capacity: 30 kg to 75 kg per individual compartment
- Construction: Heavy welded or modular slotted steel construction with front retaining lips
- Organization: Built-in front label channels for instant SKU identification
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Pigeon Hole Rack Engineering & System Operation
What is Pigeon Hole Rack? Pigeon hole racks are multi-compartment steel sorting units divided into dozens of individual pigeon-hole cubbies. Engineered for fast, error-free sorting and picking of small fasteners, automotive spares, electrical components, and hardware items.
Where is it Used? Hardware stores, auto spare parts centers, fastener distributors, post sorting rooms, garment and textile sorting, electrical stores.
Key Benefits & Advantages:
• Divides a single rack footprint into 20 to 100+ individual segregated picking locations.
• Raised front retaining lips prevent round hardware and bearings from rolling off shelves.
• Compartment fronts accommodate barcode and text labels for instantaneous identification.
• Available as rigid all-welded unibody units or modular knock-down assemblies.
How Vaishno Storage Solution Manufactures This System: Manufactured in Mundka from prime cold-rolled steel sheet with safety-hemmed divider edges, finished with anti-scratch powder coating.
How We Install on Site: Supplied pre-welded ready for immediate use, or bolted together on-site with modular divider clips.
Recommended Applications & Operating Environments
Hardware stores, auto spare parts centers, fastener distributors, post sorting rooms, garment and textile sorting, electrical stores.
Request Factory Quote
Direct Mundka plant rates & 2D CAD layout.
| Parameter | Specification Details |
|---|---|
| Compartment Configurations | 12, 16, 24, 36, 48, 64, 72, 80, 96, 120 holes per rack |
| Standard Rack Height | 1,800 mm (6 ft) / 2,100 mm (7 ft) / 2,400 mm (8 ft) |
| Standard Rack Width | 900 mm (3 ft) / 1,200 mm (4 ft) |
| Standard Rack Depth | 300 mm (12 in), 375 mm (15 in), 450 mm (18 in), 600 mm (24 in) |
| Compartment Load Capacity | 30 kg to 75 kg per individual pigeon hole |
| Material Grade | Prime Cold-Rolled CRCA Sheet Steel (Tata / JSW) |
| Front Retaining Lip | 25 mm to 40 mm raised front lip to prevent hardware from spilling out |
| Surface Treatment | 7-Tank Pre-Treatment + High-Impact Electrostatic Powder Coating |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| 24 to 36 Pigeon Holes (Medium) | 50 kg / hole | Hardware shops, plumbing fittings, bearings & brass valves |
| 48 to 72 Pigeon Holes (Standard) | 40 kg / hole | Automotive fastener stockrooms, electrical switches & machine components |
| 80 to 120 Pigeon Holes (Dense) | 30 kg / hole | Small screws, electronic micro-components, jewelry & watch parts |
Pigeon Hole Rack B2B Price Benchmark
| Parameter | Vaishno (Factory Direct) | Trader Reseller |
|---|---|---|
| Price | ₹1,200 – ₹3,500 per running foot | +18% to +30% higher |
| Steel Grade | Prime IS 2062 Grade certified (Tata/JSW) | Re-rolled unverified |
| Paint Finish | 7-Tank + 80µ powder coat | Air-dry spray paint |
| CAD Layout | Free 2D/3D certified layout within 24h | Rough estimates |
| Rigging Crew | Factory-certified riggers with anchors | Unskilled labor |
Direct Fabrication & Testing
All upright columns, horizontal step beams, and steel deck panels are manufactured at our Mundka facility using automated multi-station roll-forming lines and precision CNC slot punching. Sourced exclusively from Tata Steel, JSW, and SAIL with verified Mill Test Certificates (MTC).
Fast Logistics & Turnkey Erection
Our structural installation crews serve warehouses across Delhi NCR, Haryana, UP, Rajasthan, and Punjab with on-site laser leveling, optical plumb inspection, and certified heavy-duty floor chemical anchoring.
How We Manufacture & Install Pigeon Hole Rack
Manufacturing at Mundka Plant
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1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Chemical Pre-Treatment Hot alkaline degreasing, derusting, water rinses, and zinc phosphating create superior powder bonding and rust resistance.
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4
Electrostatic Powder Coating Thermosetting epoxy-polyester powder applied at 70–80 microns and baked at 200°C for industrial scratch resistance.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness, expansion joints, and plumb lines prior to erection.
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2
Heavy Duty Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete floor slab.
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3
Safety Locks & Cross-Bracing Spring-loaded safety pins prevent accidental beam dislodgement from forklift contact, supplemented by horizontal and diagonal cross-ties.
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4
Load Testing & Signage Sign-Off Rigorous deflection checks under live weight followed by affixing certified UDL load capacity safety signboards.
How Pigeon Hole Rack Compares
Factors Determining Pigeon Hole Rack Cost
Pigeon Hole Rack Frequently Asked Questions
Direct answers on load carrying capacity, deflection limits, fabrication lead times, and site installation.
Warehouse Guides
Technical articles on warehouse layout planning, safety compliance, and load calculations.
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