Semi Duty Rack Manufacturer in Delhi NCR
- Loading capacity: 200 kg to 800 kg UDL per shelf level
- Construction: Cold roll-formed uprights with step beams and steel decking
- Adjustability: 50 mm pitch vertical adjustment without nuts and bolts
- Finish: 7-tank chemical pre-treated electrostatic powder coating
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Semi Duty Rack Engineering & System Operation
What is Semi Duty Rack? Semi heavy-duty racks provide medium-load manual storage supporting 250 kg to 500 kg per shelf level. Engineered for carton storage, intermediate spare parts, and packaged industrial goods where full heavy-duty racking is unnecessary.
Where is it Used? Retail stockrooms, e-commerce packing areas, pharmaceutical distributors, automotive accessory shops, garment packaging stores.
Key Benefits & Advantages:
• Optimal load rating of 250 kg to 500 kg per tier for packaged industrial goods and cartons.
• Boltless clip or step-beam assembly allows fast initial setup and instant shelf re-spacing.
• Formed cold-rolled steel shelves feature welded hat-channel stiffeners for zero sagging.
• Clean powder-coated finish in Sky Blue and Light Grey resists scratches and dust.
How Vaishno Storage Solution Manufactures This System: Fabricated from prime cold-rolled steel sheet with automated CNC punching and roll-forming. Shelves are spot-welded with longitudinal stiffeners and finished with 7-tank powder coating.
How We Install on Site: Frames snap together with interlocking beam hooks, requiring no loose nuts and bolts. Baseplates are leveled and anchored to ensure stability.
Recommended Applications & Operating Environments
Retail stockrooms, e-commerce packing areas, pharmaceutical distributors, automotive accessory shops, garment packaging stores.
Request Factory Quote
Direct Mundka plant rates & 2D CAD layout.
| Parameter | Specification Details |
|---|---|
| Loading Capacity | 200 kg to 800 kg UDL per tier |
| Frame Height | 1,800 mm, 2,100 mm, 2,400 mm, 3,000 mm, 3,600 mm |
| Beam Lengths | 900 mm, 1,200 mm, 1,500 mm, 1,800 mm, 2,100 mm |
| Depth of Shelves | 450 mm, 600 mm, 800 mm, 900 mm, 1,000 mm |
| Upright Profile | 55x47 mm / 60x50 mm roll-formed profile (1.6 to 2.0 mm thickness) |
| Steel Grade | Prime CRCA / IS 2062 Grade Hot Rolled Steel |
| Decking Options | 18/20 Gauge CRCA steel panels with welded bottom stiffeners |
| Standard Color | Industrial Grey / Blue Uprights & Orange Beams |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| Light Medium (200-350 kg) | 200–350 kg / level | Apparel boxes, retail stockrooms, stationery & electronic parts |
| Standard Semi-Heavy (500 kg) | 500 kg / level | Automotive spares, hardware stores & plastic molded components |
| Heavy Medium (800 kg) | 800 kg / level | Chemical cans, machine parts, paint buckets & motor assemblies |
Semi Duty Rack B2B Price Benchmark
| Parameter | Vaishno (Factory Direct) | Trader Reseller |
|---|---|---|
| Price | ₹1,100 – ₹2,800 per running foot | +18% to +30% higher |
| Steel Grade | Prime IS 2062 Grade certified (Tata/JSW) | Re-rolled unverified |
| Paint Finish | 7-Tank + 80µ powder coat | Air-dry spray paint |
| CAD Layout | Free 2D/3D certified layout within 24h | Rough estimates |
| Rigging Crew | Factory-certified riggers with anchors | Unskilled labor |
Direct Fabrication & Testing
All upright columns, horizontal step beams, and steel deck panels are manufactured at our Mundka facility using automated multi-station roll-forming lines and precision CNC slot punching. Sourced exclusively from Tata Steel, JSW, and SAIL with verified Mill Test Certificates (MTC).
Fast Logistics & Turnkey Erection
Our structural installation crews serve warehouses across Delhi NCR, Haryana, UP, Rajasthan, and Punjab with on-site laser leveling, optical plumb inspection, and certified heavy-duty floor chemical anchoring.
How We Manufacture & Install Semi Duty Rack
Manufacturing at Mundka Plant
-
1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Chemical Pre-Treatment Hot alkaline degreasing, derusting, water rinses, and zinc phosphating create superior powder bonding and rust resistance.
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4
Electrostatic Powder Coating Thermosetting epoxy-polyester powder applied at 70–80 microns and baked at 200°C for industrial scratch resistance.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness, expansion joints, and plumb lines prior to erection.
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2
Heavy Duty Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete floor slab.
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3
Safety Locks & Cross-Bracing Spring-loaded safety pins prevent accidental beam dislodgement from forklift contact, supplemented by horizontal and diagonal cross-ties.
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4
Load Testing & Signage Sign-Off Rigorous deflection checks under live weight followed by affixing certified UDL load capacity safety signboards.
How Semi Duty Rack Compares
Factors Determining Semi Duty Rack Cost
Semi Duty Rack Frequently Asked Questions
Direct answers on load carrying capacity, deflection limits, fabrication lead times, and site installation.
Warehouse Guides
Technical articles on warehouse layout planning, safety compliance, and load calculations.
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