Heavy Duty Panel Rack Manufacturer in Delhi NCR
- Surface: Continuous interlocking steel section panels for flat, gap-free storage
- Capacity: 300 kg to 1,200 kg per level
- Hygiene: Easy to wipe clean, zero dust traps, fire sprinkler compliant options
- Structure: Heavy-gauge roll-formed box uprights and structural step beams
Star Labs
APT
Adani Defence and Aerospace
Globe Moving
Unilever Nepal Limited
Nepal Electricity Authority
Coca Cola
Mangalam Group
MAW Building Trust Through Service
CG Motors
Save the Children
USAID
Heavy Duty Panel Rack Engineering & System Operation
What is Heavy Duty Panel Rack? Heavy duty panel racks are fully enclosed steel storage units featuring solid side and back cladding. Designed to provide secure, dust-resistant, and segregated storage for precision tools, small components, and automotive fasteners.
Where is it Used? Automotive service centers, maintenance tool cribs, precision machining shops, electrical component stores, bonded stores.
Key Benefits & Advantages:
• Solid steel back and side panels prevent small parts from falling into rear aisles.
• Shelves can be fitted with vertical steel dividers and pull-out plastic storage bins.
• Heavy load rating of 200 kg to 600 kg per shelf tier with zero shelf bowing.
• Fully deburred, hemmed edges ensure smooth, cut-free hand picking.
How Vaishno Storage Solution Manufactures This System: Formed from prime CRCA steel sheet with return-fold stiffeners and pre-punched divider slots, treated with 7-tank powder coating.
How We Install on Site: Upright frames and cladding panels are bolted together, with shelves positioned on captive locking clips.
Recommended Applications & Operating Environments
Automotive service centers, maintenance tool cribs, precision machining shops, electrical component stores, bonded stores.
Request Factory Quote
Direct Mundka plant rates & 2D CAD layout.
| Parameter | Specification Details |
|---|---|
| Panel Construction | Roll-formed interlocking steel section panels (200 mm / 300 mm wide strips) |
| Loading Capacity | 300 kg to 1,200 kg UDL per tier |
| Frame Height | 1,800 mm to 6,000 mm |
| Beam Lengths | 1,200 mm, 1,500 mm, 1,800 mm, 2,100 mm, 2,400 mm |
| Frame Depths | 450 mm, 600 mm, 800 mm, 1,000 mm |
| Steel Material | Prime CRCA / IS 2062 HR Steel (Tata / JSW) |
| Panel Sheet Thickness | 18 Gauge (1.2 mm) / 20 Gauge (1.0 mm) with internal return stiffeners |
| Surface Treatment | 7-Tank Pre-Treatment + Electrostatic Powder Coating |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| Standard Section Panel (400 kg/tier) | 400 kg / level | Pharma warehouses, cleanrooms & food packaging |
| Heavy Section Panel (800 kg/tier) | 800 kg / level | Automotive engine components & industrial tool rooms |
| Perforated Section Panel | 500 kg / level | Warehouses requiring overhead fire sprinkler water penetration |
Heavy Duty Panel Rack B2B Price Benchmark
| Parameter | Vaishno (Factory Direct) | Trader Reseller |
|---|---|---|
| Price | ₹1,300 – ₹3,200 per running foot | +18% to +30% higher |
| Steel Grade | Prime IS 2062 Grade certified (Tata/JSW) | Re-rolled unverified |
| Paint Finish | 7-Tank + 80µ powder coat | Air-dry spray paint |
| CAD Layout | Free 2D/3D certified layout within 24h | Rough estimates |
| Rigging Crew | Factory-certified riggers with anchors | Unskilled labor |
Direct Fabrication & Testing
All upright columns, horizontal step beams, and steel deck panels are manufactured at our Mundka facility using automated multi-station roll-forming lines and precision CNC slot punching. Sourced exclusively from Tata Steel, JSW, and SAIL with verified Mill Test Certificates (MTC).
Fast Logistics & Turnkey Erection
Our structural installation crews serve warehouses across Delhi NCR, Haryana, UP, Rajasthan, and Punjab with on-site laser leveling, optical plumb inspection, and certified heavy-duty floor chemical anchoring.
How We Manufacture & Install Heavy Duty Panel Rack
Manufacturing at Mundka Plant
-
1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Chemical Pre-Treatment Hot alkaline degreasing, derusting, water rinses, and zinc phosphating create superior powder bonding and rust resistance.
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4
Electrostatic Powder Coating Thermosetting epoxy-polyester powder applied at 70–80 microns and baked at 200°C for industrial scratch resistance.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness, expansion joints, and plumb lines prior to erection.
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2
Heavy Duty Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete floor slab.
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3
Safety Locks & Cross-Bracing Spring-loaded safety pins prevent accidental beam dislodgement from forklift contact, supplemented by horizontal and diagonal cross-ties.
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4
Load Testing & Signage Sign-Off Rigorous deflection checks under live weight followed by affixing certified UDL load capacity safety signboards.
How Heavy Duty Panel Rack Compares
Factors Determining Heavy Duty Panel Rack Cost
Where Heavy Duty Panel Rack Has Been Installed
Real project installations delivered by our Mundka engineering plant.
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