Selective Pallet Racking Manufacturer in Delhi NCR
- Loading capacity: 1,000 kg to 4,000 kg per beam pair (UDL)
- Material: High-tensile IS 2062 Grade E250\/E350 prime steel
- Finish: 7-tank hot phosphate pre-treated 80-micron powder coating
- Beam adjustability: 50 mm \/ 75 mm vertical pitch with safety locking pins
Star Labs
APT
Adani Defence and Aerospace
Globe Moving
Unilever Nepal Limited
Nepal Electricity Authority
Coca Cola
Mangalam Group
MAW Building Trust Through Service
CG Motors
Save the Children
USAID
Selective Pallet Racking Engineering & System Operation
What is Selective Pallet Racking? Selective pallet racking is the standard industrial storage structure where every single pallet position remains 100% accessible at all times without moving neighboring stock. Engineered to carry standard wooden or plastic pallets (1200x1000 mm and 1200x800 mm) on heavy roll-formed box beams, it integrates seamlessly with counterbalanced forklifts, reach trucks, and stackers across typical 2.8 to 3.8-meter aisles.
Where is it Used? High-throughput 3PL logistics centers, FMCG distribution depots, automotive vendor warehouses, pharmaceutical stock reserves, and raw material staging bays.
Key Benefits & Advantages:
• 100% individual SKU selectivity for fast order picking and zero honeycombing losses.
• Certified load capacities from 1,000 kg up to 4,000 kg per beam level with high safety margins.
• Tool-free beam adjustability on 50 mm modular vertical increments to match evolving pallet heights.
• Direct compatibility with standard handling machinery: reach trucks, counterbalanced forklifts, and walkie stackers.
How Vaishno Storage Solution Manufactures This System: At our Mundka plant in West Delhi, upright columns are cold roll-formed from certified prime IS 2062 Grade E250/E350 steel coils from Tata Steel and JSW. Horizontal load beams are fabricated from twin nested C-sections seam-welded into rigid hollow boxes with multi-prong forged steel end connectors. Every component undergoes captive 7-tank chemical degreasing, zinc phosphating, and 80-micron thermosetting powder coating baked at 200°C.
How We Install on Site: Our certified structural riggers use laser leveling instruments to survey the warehouse slab, shim baseplates to true vertical alignment, and secure each column using M12/M16 high-tensile chemical or mechanical expansion anchors. Heavy-duty tubular row spacers connect back-to-back runs, and bright safety pins lock each beam connector in place.
Recommended Applications & Operating Environments
3PL distribution centers, FMCG warehouses, automotive component hubs, pharmaceutical distribution, manufacturing raw material staging.
Request Factory Quote
Direct Mundka plant rates & 2D CAD layout.
| Parameter | Specification Details |
|---|---|
| Upright Profile | 80x70 mm, 90x70 mm, 100x70 mm, 120x95 mm (1.8 to 2.5 mm thickness) |
| Beam Sections | Roll-formed Box Beam / Step Beam (80x50 to 160x50 mm) |
| Loading Capacity | 1,000 kg to 4,000 kg UDL per beam level |
| Standard Frame Depth | 800 mm, 900 mm, 1,000 mm, 1,100 mm, 1,200 mm |
| Beam Clear Spans | 1,350 mm (1 pallet), 2,300 mm (2 pallets), 2,700 mm (2 heavy pallets), 3,300 mm (3 pallets) |
| Steel Grade | IS 2062 Grade Prime Hot Rolled Steel (Tata / JSW) |
| Surface Finish | 7-Tank Pre-Treatment + Pure Polyester Electrostatic Powder Coating |
| Standard Colors | RAL 5017 Traffic Blue (Frames) & RAL 2004 Safety Orange (Beams) |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| Light Pallet (1000 kg/level) | 1,000 kg / level | E-commerce fulfillment & FMCG carton pallets |
| Standard Industrial (2000 kg/level) | 2,000 kg / level | General warehousing, chemical & auto parts |
| Heavy Duty (3000 kg/level) | 3,000 kg / level | Heavy machinery components, metal dies & coils |
| Extra Heavy (4000 kg/level) | 4,000 kg / level | Liquid drums, steel casting pallets & 3PL bulk hubs |
Selective Pallet Racking B2B Price Benchmark
| Parameter | Vaishno (Factory Direct) | Trader Reseller |
|---|---|---|
| Price | ₹1,800 – ₹4,500 per pallet position | +18% to +30% higher |
| Steel Grade | Prime IS 2062 Grade certified (Tata/JSW) | Re-rolled unverified |
| Paint Finish | 7-Tank + 80µ powder coat | Air-dry spray paint |
| CAD Layout | Free 2D/3D certified layout within 24h | Rough estimates |
| Rigging Crew | Factory-certified riggers with anchors | Unskilled labor |
Direct Fabrication & Testing
All upright columns, horizontal step beams, and steel deck panels are manufactured at our Mundka facility using automated multi-station roll-forming lines and precision CNC slot punching. Sourced exclusively from Tata Steel, JSW, and SAIL with verified Mill Test Certificates (MTC).
Fast Logistics & Turnkey Erection
Our structural installation crews serve warehouses across Delhi NCR, Haryana, UP, Rajasthan, and Punjab with on-site laser leveling, optical plumb inspection, and certified heavy-duty floor chemical anchoring.
How We Manufacture & Install Selective Pallet Racking
Manufacturing at Mundka Plant
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1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Chemical Pre-Treatment Hot alkaline degreasing, derusting, water rinses, and zinc phosphating create superior powder bonding and rust resistance.
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4
Electrostatic Powder Coating Thermosetting epoxy-polyester powder applied at 70–80 microns and baked at 200°C for industrial scratch resistance.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness, expansion joints, and plumb lines prior to erection.
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2
Heavy Duty Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete floor slab.
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3
Safety Locks & Cross-Bracing Spring-loaded safety pins prevent accidental beam dislodgement from forklift contact, supplemented by horizontal and diagonal cross-ties.
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4
Load Testing & Signage Sign-Off Rigorous deflection checks under live weight followed by affixing certified UDL load capacity safety signboards.
How Selective Pallet Racking Compares
Factors Determining Selective Pallet Racking Cost
Selective Pallet Racking Frequently Asked Questions
Direct answers on load carrying capacity, deflection limits, fabrication lead times, and site installation.
Warehouse Guides
Technical articles on warehouse layout planning, safety compliance, and load calculations.
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