Heavy Duty Rack Manufacturer in Delhi NCR
- Load capacity: 500 kg to 2,500 kg uniformly distributed load (UDL) per level
- Material: High-tensile IS 2062 Grade prime structural steel
- Finish: 7-tank anti-rust hot chemical pre-treatment with 80-micron powder coating
- Custom beam lengths: 1,200 mm to 2,700 mm clear spans
Star Labs
APT
Adani Defence and Aerospace
Globe Moving
Unilever Nepal Limited
Nepal Electricity Authority
Coca Cola
Mangalam Group
MAW Building Trust Through Service
CG Motors
Save the Children
USAID
Heavy Duty Rack Engineering & System Operation
What is Heavy Duty Rack? Heavy duty shelving racks are structural storage systems designed for manual hand-loading of heavy items from 500 kg up to 1,500 kg per tier. Built with vertical upright frames and horizontal step beams supporting drop-in steel panels or wire mesh decks, they bridge the gap between light shelving and full pallet racks.
Where is it Used? Machinery manufacturing tool rooms, stamping die storage, motor rewinding shops, automotive casting stores, hardware wholesale.
Key Benefits & Advantages:
• Heavy load capacity up to 1,500 kg per shelf level for dense dies, motors, and hardware kegs.
• Wide clear spans up to 2.4 meters provide open, unobstructed access for bulky parts.
• Beam levels adjust tool-free on 50 mm vertical increments with safety retention pins.
• Accommodates drop-in formed steel panels, wire mesh decks, or structural plywood.
How Vaishno Storage Solution Manufactures This System: Uprights are roll-formed from certified IS 2062 steel coils. Step beams feature welded end connectors with multi-tooth locks. Steel panels are formed with double return safety bends and underside welded stiffener channels. Protected with 7-tank powder coating.
How We Install on Site: Uprights are assembled with diagonal bracing and anchored securely into the concrete floor slab with expansion bolts. Beams lock into place with positive safety locking pins.
Recommended Applications & Operating Environments
Machinery manufacturing tool rooms, stamping die storage, motor rewinding shops, automotive casting stores, hardware wholesale.
Request Factory Quote
Direct Mundka plant rates & 2D CAD layout.
| Parameter | Specification Details |
|---|---|
| Loading Capacity | 500 kg to 2,500 kg UDL per tier |
| Frame Height | 2,000 mm up to 10,000 mm |
| Beam Lengths | 1,200 mm, 1,500 mm, 1,800 mm, 2,100 mm, 2,400 mm, 2,700 mm |
| Frame Depths | 600 mm, 800 mm, 1,000 mm, 1,200 mm |
| Upright Profile | 80x70 mm / 90x70 mm roll-formed profile with dual return stiffeners |
| Decking Surface | Cold-rolled steel panel with welded bottom stiffeners or galvanized wire mesh |
| Material Grade | IS 2062 Grade E250 / E350 Prime HR Steel (Tata / JSW) |
| Standard Colors | Traffic Blue (RAL 5017) Uprights & Safety Orange (RAL 2004) Beams |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| Light-Heavy Duty (500 kg/level) | 500 kg / level | Retail stockrooms, hardware distributors & light auto parts |
| Standard Heavy Duty (1000 kg/level) | 1,000 kg / level | General industrial manufacturing, 3PL warehousing & chemicals |
| Super Heavy Duty (2000 kg+/level) | 2,000 kg+ / level | Heavy machine parts, casting dies, steel coils & engine blocks |
Heavy Duty Rack B2B Price Benchmark
| Parameter | Vaishno (Factory Direct) | Trader Reseller |
|---|---|---|
| Price | ₹1,500 – ₹4,500 per running foot | +18% to +30% higher |
| Steel Grade | Prime IS 2062 Grade certified (Tata/JSW) | Re-rolled unverified |
| Paint Finish | 7-Tank + 80µ powder coat | Air-dry spray paint |
| CAD Layout | Free 2D/3D certified layout within 24h | Rough estimates |
| Rigging Crew | Factory-certified riggers with anchors | Unskilled labor |
Direct Fabrication & Testing
All upright columns, horizontal step beams, and steel deck panels are manufactured at our Mundka facility using automated multi-station roll-forming lines and precision CNC slot punching. Sourced exclusively from Tata Steel, JSW, and SAIL with verified Mill Test Certificates (MTC).
Fast Logistics & Turnkey Erection
Our structural installation crews serve warehouses across Delhi NCR, Haryana, UP, Rajasthan, and Punjab with on-site laser leveling, optical plumb inspection, and certified heavy-duty floor chemical anchoring.
How We Manufacture & Install Heavy Duty Rack
Manufacturing at Mundka Plant
-
1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
-
2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
-
3
7-Tank Chemical Pre-Treatment Hot alkaline degreasing, derusting, water rinses, and zinc phosphating create superior powder bonding and rust resistance.
-
4
Electrostatic Powder Coating Thermosetting epoxy-polyester powder applied at 70–80 microns and baked at 200°C for industrial scratch resistance.
On-Site Turnkey Installation
-
1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness, expansion joints, and plumb lines prior to erection.
-
2
Heavy Duty Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete floor slab.
-
3
Safety Locks & Cross-Bracing Spring-loaded safety pins prevent accidental beam dislodgement from forklift contact, supplemented by horizontal and diagonal cross-ties.
-
4
Load Testing & Signage Sign-Off Rigorous deflection checks under live weight followed by affixing certified UDL load capacity safety signboards.
How Heavy Duty Rack Compares
Factors Determining Heavy Duty Rack Cost
Where Heavy Duty Rack Has Been Installed
Real project installations delivered by our Mundka engineering plant.
Modular Panel Shelving & Slotted Angle Racks in Baddi
Supplied 1,400 running feet of slotted angle panel racks treated with 7-tank hot...
View Case Study →Heavy Duty Rack Frequently Asked Questions
Direct answers on load carrying capacity, deflection limits, fabrication lead times, and site installation.
Warehouse Guides
Technical articles on warehouse layout planning, safety compliance, and load calculations.
Heavy Duty Pallet Racks: Types, Specifications, Price Per Pallet & Warehouse Layout Guide (2026)
An essential 2026 buying guide for warehouse and plant managers on heavy duty pallet racks: load cap...
Read Guide →Industrial Mezzanine Floor Cost Per Sq Ft in India: Load Ratings, Height Clearance & Steel Fabrication (2026)
A detailed technical 2026 guide to industrial mezzanine floor costs in India (₹220 to ₹580/sq ft): h...
Read Guide →Slotted Angle Storage Racks: Standard Sizes, Gauge Thickness, Weight Capacity & Price Per Rack (2026)
A practical 2026 buying guide for warehouse and retail storage: slotted angle rack standard sizes, s...
Read Guide →Related Storage Equipment
Semi Duty Rack
Retail stockrooms, e-commerce packing areas, pharmaceutical distributors, automo...
Light Duty Shelving Rack
Office file archives, retail backrooms, electronics assembly cribs, garment sort...
Long Span Shelving Rack
E-commerce fulfillment centers, automotive spares, garment box picking, electric...
Slotted Angle Rack
Industrial tool rooms, hardware stores, automotive spares, pharmaceutical stockr...