Push Back Racking System Manufacturer in Delhi NCR
- Configuration: 2 to 6 pallets deep per lane on nested rolling carts
- Operation: Gravity-assisted Last-In, First-Out (LIFO) storage
- Loading: Pallets are pushed back by incoming pallets on inclined steel rails
- Selectivity: Each lane can store a different SKU with dedicated access
Star Labs
APT
Adani Defence and Aerospace
Globe Moving
Unilever Nepal Limited
Nepal Electricity Authority
Coca Cola
Mangalam Group
MAW Building Trust Through Service
CG Motors
Save the Children
USAID
Push Back Racking Engineering & System Operation
What is Push Back Racking? Push back pallet racking is a dynamic gravity-assisted storage system storing 2 to 6 pallets deep per lane on a single operating aisle. Pallets rest on a series of nested rolling steel carts that travel along gently inclined structural steel channels.
Where is it Used? Food processing warehouses, automotive parts consolidation, manufacturing work-in-progress, pharmaceutical distribution.
Key Benefits & Advantages:
• Stores 2 to 6 pallets deep while offering independent SKU selectivity on each vertical level.
• Faster loading and retrieval than drive-in racks because forklifts never enter the rack structure.
• Gravity automatically brings rear pallets forward to the pick face when the front pallet is lifted.
• Sealed-for-life steel ball bearing rollers ensure smooth, jam-free cart movement under full loads.
How Vaishno Storage Solution Manufactures This System: Formed from heavy-gauge structural steel with precision-nested tubular carts. Rollers feature hardened steel ball bearings and anti-jump clips. Frames are fabricated from prime IS 2062 steel coils with 7-tank powder coating.
How We Install on Site: Inclined channels are pitched precisely at 3.5% to ensure smooth gravity rolling without runaway speeds. Heavy end stops are bolted to the front face to absorb front pallet arrival impact.
Recommended Applications & Operating Environments
Food processing warehouses, automotive parts consolidation, manufacturing work-in-progress, pharmaceutical distribution.
Request Factory Quote
Direct Mundka plant rates & 2D CAD layout.
| Parameter | Specification Details |
|---|---|
| Lane Depth Range | 2, 3, 4, 5, or 6 pallets deep per lane |
| Cart Mechanism | Nested heavy steel rolling carts with sealed heavy-duty bearings |
| Incline Angle | Gentle 2% to 3% slope towards the picking aisle |
| Pallet Weight Capacity | Up to 1,500 kg per pallet position |
| Frame Steel Grade | IS 2062 Grade Prime High-Tensile Structural Steel |
| Operational Mode | Last-In, First-Out (LIFO) per lane |
| Surface Treatment | 7-Tank Pre-Treatment + Electrostatic Powder Coating |
| Forklift Requirements | Standard Counterbalance or Reach Truck (no deep reach needed) |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| 2 Deep Push Back | 1,200 kg / pallet | Fast picking FMCG & e-commerce staging |
| 3 to 4 Deep Push Back | 1,500 kg / pallet | General warehouse bulk storage & food distribution |
| 5 to 6 Deep Push Back | 1,500 kg / pallet | High-density cold stores & raw material buffers |
Push Back Racking B2B Price Benchmark
| Parameter | Vaishno (Factory Direct) | Trader Reseller |
|---|---|---|
| Price | ₹3,000 – ₹6,500 per pallet position | +18% to +30% higher |
| Steel Grade | Prime IS 2062 Grade certified (Tata/JSW) | Re-rolled unverified |
| Paint Finish | 7-Tank + 80µ powder coat | Air-dry spray paint |
| CAD Layout | Free 2D/3D certified layout within 24h | Rough estimates |
| Rigging Crew | Factory-certified riggers with anchors | Unskilled labor |
Direct Fabrication & Testing
All upright columns, horizontal step beams, and steel deck panels are manufactured at our Mundka facility using automated multi-station roll-forming lines and precision CNC slot punching. Sourced exclusively from Tata Steel, JSW, and SAIL with verified Mill Test Certificates (MTC).
Fast Logistics & Turnkey Erection
Our structural installation crews serve warehouses across Delhi NCR, Haryana, UP, Rajasthan, and Punjab with on-site laser leveling, optical plumb inspection, and certified heavy-duty floor chemical anchoring.
How We Manufacture & Install Push Back Racking
Manufacturing at Mundka Plant
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1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Chemical Pre-Treatment Hot alkaline degreasing, derusting, water rinses, and zinc phosphating create superior powder bonding and rust resistance.
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4
Electrostatic Powder Coating Thermosetting epoxy-polyester powder applied at 70–80 microns and baked at 200°C for industrial scratch resistance.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness, expansion joints, and plumb lines prior to erection.
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2
Heavy Duty Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete floor slab.
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3
Safety Locks & Cross-Bracing Spring-loaded safety pins prevent accidental beam dislodgement from forklift contact, supplemented by horizontal and diagonal cross-ties.
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4
Load Testing & Signage Sign-Off Rigorous deflection checks under live weight followed by affixing certified UDL load capacity safety signboards.
How Push Back Racking Compares
Factors Determining Push Back Racking Cost
Push Back Racking Frequently Asked Questions
Direct answers on load carrying capacity, deflection limits, fabrication lead times, and site installation.
Warehouse Guides
Technical articles on warehouse layout planning, safety compliance, and load calculations.
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