Cold Storage Racks & Mezzanine Manufacturer in Delhi NCR
- Temperature rating: Engineered for temperature ranges from +4°C down to -30°C
- Steel treatment: Low-temperature ductile steel with heavy Hot-Dip Galvanizing or specialized powder coating
- Systems: High-density Drive-in, Radio Shuttle, Push Back & Mobile Compactor racks
- Thermal efficiency: Maximizes refrigerated cubic volume to reduce per-pallet cooling power costs
Star Labs
APT
Adani Defence and Aerospace
Globe Moving
Unilever Nepal Limited
Nepal Electricity Authority
Coca Cola
Mangalam Group
MAW Building Trust Through Service
CG Motors
Save the Children
USAID
Cold Storage Racks & Mezzanine Engineering & System Operation
What is Cold Storage Racks & Mezzanine? Cold storage racking systems are specialized high-density pallet structures engineered for refrigerated cold rooms and blast freezers operating down to -30°C. By consolidating pallets into deep drive-in or radio shuttle lanes, the system maximizes refrigerated cubic space and drastically cuts electrical cooling costs.
Where is it Used? Frozen food processors, pharmaceutical vaccine depots, ice cream cold rooms, seafood and meat cold chains, fruit and vegetable CA storage.
Key Benefits & Advantages:
• Sub-zero steel metallurgy prevents cold-temperature brittleness down to -30°C.
• Ultra-high cubic density reduces refrigerated air volume and lowers power consumption.
• Hot-dip galvanized or specialized low-temp powder coating resists condensation rust.
• Deep-lane guide rails protect frames from forklift impacts in slippery freezer aisles.
How Vaishno Storage Solution Manufactures This System: Fabricated using structural steel grades with verified sub-zero impact toughness. Components are hot-dip galvanized or coated with flexible low-temperature epoxy powder.
How We Install on Site: Installed with specialized thermal barrier baseplate shims that prevent cold-bridging into the insulated floor slab, secured with stainless or zinc-flaked expansion bolts.
Recommended Applications & Operating Environments
Frozen food processors, pharmaceutical vaccine depots, ice cream cold rooms, seafood and meat cold chains, fruit and vegetable CA storage.
Request Factory Quote
Direct Mundka plant rates & 2D CAD layout.
| Parameter | Specification Details |
|---|---|
| Operating Temperature | +4°C (Chiller) down to -30°C (Deep Freeze Blast Room) |
| Recommended Racking Types | Radio Shuttle Racking, Drive-In Racking, Mobile Pallet Racking, Push Back |
| Steel Grade | Special low-temperature impact-tested IS 2062 Grade Steel |
| Surface Corrosion Protection | Hot-Dip Galvanized (IS 2629 / 80 microns) OR Specialized Low-Temp Epoxy Powder Coating |
| Fasteners & Hardware | Grade 8.8 high-tensile Dacromet coated / SS304 anti-rust hardware |
| Pallet Weight Capacity | 1,000 kg to 1,800 kg per pallet position |
| Floor Insulation Protection | Heavy base plates engineered to distribute load across thermal floor insulation slabs |
| Safety Certifications | Conforms to cold chain food hygiene and seismic loading standards |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| Drive-In Cold Store Racks | 1,200 kg / pallet | Bulk seasonal fruits, frozen meat & ice cream storage |
| Radio Shuttle Cold Store Racks | 1,500 kg / pallet | High-throughput pharmaceutical cold chain & frozen foods |
| Cold Room Mezzanine Floor | 500 kg/m² floor load | Chilled sorting, packaging & processing areas |
Cold Storage Racks & Mezzanine B2B Price Benchmark
| Parameter | Vaishno (Factory Direct) | Trader Reseller |
|---|---|---|
| Price | ₹2,800 – ₹7,500 per pallet position | +18% to +30% higher |
| Steel Grade | Prime IS 2062 Grade certified (Tata/JSW) | Re-rolled unverified |
| Paint Finish | 7-Tank + 80µ powder coat | Air-dry spray paint |
| CAD Layout | Free 2D/3D certified layout within 24h | Rough estimates |
| Rigging Crew | Factory-certified riggers with anchors | Unskilled labor |
Direct Fabrication & Testing
All upright columns, horizontal step beams, and steel deck panels are manufactured at our Mundka facility using automated multi-station roll-forming lines and precision CNC slot punching. Sourced exclusively from Tata Steel, JSW, and SAIL with verified Mill Test Certificates (MTC).
Fast Logistics & Turnkey Erection
Our structural installation crews serve warehouses across Delhi NCR, Haryana, UP, Rajasthan, and Punjab with on-site laser leveling, optical plumb inspection, and certified heavy-duty floor chemical anchoring.
How We Manufacture & Install Cold Storage Racks & Mezzanine
Manufacturing at Mundka Plant
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1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Chemical Pre-Treatment Hot alkaline degreasing, derusting, water rinses, and zinc phosphating create superior powder bonding and rust resistance.
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4
Electrostatic Powder Coating Thermosetting epoxy-polyester powder applied at 70–80 microns and baked at 200°C for industrial scratch resistance.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness, expansion joints, and plumb lines prior to erection.
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2
Heavy Duty Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete floor slab.
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3
Safety Locks & Cross-Bracing Spring-loaded safety pins prevent accidental beam dislodgement from forklift contact, supplemented by horizontal and diagonal cross-ties.
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4
Load Testing & Signage Sign-Off Rigorous deflection checks under live weight followed by affixing certified UDL load capacity safety signboards.
How Cold Storage Racks & Mezzanine Compares
Factors Determining Cold Storage Racks & Mezzanine Cost
Where Cold Storage Racks & Mezzanine Has Been Installed
Real project installations delivered by our Mundka engineering plant.
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