Multi Tier Racking System Manufacturer in Delhi NCR
- Levels: 2-tier, 3-tier, and 4-tier high-density picking structures
- Space gain: Triples or quadruples picking capacity within same floor footprint
- Access: Integrated suspended catwalk walkways between rack rows
- Flow: Integrated with gravity spiral chutes, goods lifts, and conveyors
Star Labs
APT
Adani Defence and Aerospace
Globe Moving
Unilever Nepal Limited
Nepal Electricity Authority
Coca Cola
Mangalam Group
MAW Building Trust Through Service
CG Motors
Save the Children
USAID
Multi Tier Racking System Engineering & System Operation
What is Multi Tier Racking System? Multi-tier racking systems are high-density multi-level storage structures engineered for hand-picking operations with extensive SKU varieties. Built with integrated catwalk walkways running directly through the racking framework, order pickers can access thousands of picking locations simultaneously across multiple vertical levels without waiting for forklifts.
Where is it Used? Online retail fulfillment centers, apparel distribution hubs, spare parts logistics, pharmaceutical distribution.
Key Benefits & Advantages:
• Allows independent picking crews to operate simultaneously on ground and upper floors.
• Anti-slip perforated steel catwalk walkways with integrated kickplates ensure staff safety.
• Easily integrates inclined gravity carton chutes or vertical electric goods lifts.
• Triple vertical cube utilization across high-ceiling facilities (6 to 12 meters).
How Vaishno Storage Solution Manufactures This System: Manufactured in Mundka using heavy structural steel columns, roll-formed step beams, and cold-formed walkway support channels with 7-tank powder coating.
How We Install on Site: Erected on laser-leveled baseplates with certified seismic cross-bracing, safety staircases, overhead lighting conduits, and fire sprinkler clearance.
Recommended Applications & Operating Environments
Online retail fulfillment centers, apparel distribution hubs, spare parts logistics, pharmaceutical distribution.
Request Factory Quote
Direct Mundka plant rates & 2D CAD layout.
| Parameter | Specification Details |
|---|---|
| Tier Configurations | Ground + 1 Tier (2-Tier), Ground + 2 Tiers (3-Tier), Ground + 3 Tiers (4-Tier) |
| Overall Heights | 4,500 mm up to 10,000 mm overall system height |
| Shelf Load Capacity | 150 kg to 600 kg per shelf tier |
| Walkway Live Load | 300 kg/m² to 500 kg/m² on suspended catwalks |
| Catwalk Decking | Galvanized anti-skid perforated steel plank or open steel grating |
| Walkway Clear Width | 800 mm, 1,000 mm, 1,200 mm aisle width |
| Steel Grade | IS 2062 Grade Prime High-Tensile Structural Steel |
| Finishing | 7-Tank Pre-Treatment + High-Durability Electrostatic Powder Coating |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| 2-Tier Catwalk System (G+1) | 350 kg/m² walkway load | Fast-growing e-commerce fulfillment & footwear stockrooms |
| 3-Tier High-Cube Tower (G+2) | 400 kg/m² walkway load | Central apparel distribution & large automotive spare parts |
| Integrated Conveyor Picking Tower | 500 kg/m² walkway load | Automated 3PL logistics hubs with central spiral chutes |
Multi Tier Racking System B2B Price Benchmark
| Parameter | Vaishno (Factory Direct) | Trader Reseller |
|---|---|---|
| Price | ₹400 – ₹950 per square foot of catwalk area | +18% to +30% higher |
| Steel Grade | Prime IS 2062 Grade certified (Tata/JSW) | Re-rolled unverified |
| Paint Finish | 7-Tank + 80µ powder coat | Air-dry spray paint |
| CAD Layout | Free 2D/3D certified layout within 24h | Rough estimates |
| Rigging Crew | Factory-certified riggers with anchors | Unskilled labor |
Direct Fabrication & Testing
All upright columns, horizontal step beams, and steel deck panels are manufactured at our Mundka facility using automated multi-station roll-forming lines and precision CNC slot punching. Sourced exclusively from Tata Steel, JSW, and SAIL with verified Mill Test Certificates (MTC).
Fast Logistics & Turnkey Erection
Our structural installation crews serve warehouses across Delhi NCR, Haryana, UP, Rajasthan, and Punjab with on-site laser leveling, optical plumb inspection, and certified heavy-duty floor chemical anchoring.
How We Manufacture & Install Multi Tier Racking System
Manufacturing at Mundka Plant
-
1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Chemical Pre-Treatment Hot alkaline degreasing, derusting, water rinses, and zinc phosphating create superior powder bonding and rust resistance.
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4
Electrostatic Powder Coating Thermosetting epoxy-polyester powder applied at 70–80 microns and baked at 200°C for industrial scratch resistance.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness, expansion joints, and plumb lines prior to erection.
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2
Heavy Duty Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete floor slab.
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3
Safety Locks & Cross-Bracing Spring-loaded safety pins prevent accidental beam dislodgement from forklift contact, supplemented by horizontal and diagonal cross-ties.
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4
Load Testing & Signage Sign-Off Rigorous deflection checks under live weight followed by affixing certified UDL load capacity safety signboards.
How Multi Tier Racking System Compares
Factors Determining Multi Tier Racking System Cost
Where Multi Tier Racking System Has Been Installed
Real project installations delivered by our Mundka engineering plant.
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