Drive-in Racking System Manufacturer in Delhi NCR
- Space efficiency: Eliminates operating aisles, boosting density by up to 75%
- Pallet handling: Forklifts drive directly into storage lanes on floor guide rails
- Operation: First-In Last-Out (FILO) for bulk homogeneous inventory
- Load capacity: 1,000 kg to 1,800 kg per pallet position
Star Labs
APT
Adani Defence and Aerospace
Globe Moving
Unilever Nepal Limited
Nepal Electricity Authority
Coca Cola
Mangalam Group
MAW Building Trust Through Service
CG Motors
Save the Children
USAID
Drive-in Racking System Engineering & System Operation
What is Drive-in Racking System? Drive-in pallet racking is a maximum-density storage structure that eliminates individual aisles. Forklifts drive directly into structural storage tunnels to deposit or retrieve pallets resting on continuous side-mounted cantilever guide rails. Operates on a First-In, Last-Out (FILO) cycle, utilizing up to 80% of total warehouse floor area.
Where is it Used? Refrigerated cold stores and blast freezers (-30°C), beverage bottling plants, bulk chemical storage, seasonal manufacturing inventories.
Key Benefits & Advantages:
• Ultra-high cubic space utilization, drastically lowering refrigeration power bills in cold stores.
• Continuous heavy-duty pallet rails support pallets without horizontal cross beams.
• Top horizontal bracing and rear diagonal X-frames tie the entire block into a rigid monolithic cube.
• Heavy floor-anchored steel entry guide rails protect upright columns from forklift tire scuffs.
How Vaishno Storage Solution Manufactures This System: Upright frames are roll-formed from heavy IS 2062 prime structural steel with high low-temperature impact toughness. Cantilever support arms are laser-cut and robotically welded to heavy wrap-around brackets. Pallet rails feature flared entry guides for smooth pallet centering. Protected with hot-dip galvanizing or heavy-duty powder coating.
How We Install on Site: Erected with extreme millimeter precision to ensure parallel guide rail alignment across long deep tunnels. Heavy structural floor rails are anchored along each lane entrance, with reinforced column crash barriers wrapping the front columns.
Recommended Applications & Operating Environments
Cold storage and blast freezers (-30°C), beverage distribution, chemical holding facilities, bulk packaging manufacturers.
Request Factory Quote
Direct Mundka plant rates & 2D CAD layout.
| Parameter | Specification Details |
|---|---|
| Operating Principle | FILO (Drive-In) or FIFO (Drive-Through with dual entry) |
| Storage Density Increase | 60% to 75% higher storage density than selective racking |
| Pallet Support Rails | Heavy-gauge roll-formed galvanized / painted structural steel angle rails |
| Lane Depths | 3 to 10 pallets deep per lane |
| Vertical Levels | Up to 6 pallet tiers high (up to 11 meters) |
| Forklift Guidance | Floor-mounted heavy steel channel guide rails (ISMC 100/150) |
| Steel Grade | IS 2062 Grade Prime High-Tensile Steel |
| Top Bracing System | Rigid overhead X-bracing truss system for longitudinal stability |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| 3 to 5 Pallets Deep | 1,200 kg / pallet | Fast-moving seasonal beverages & packaged grains |
| 6 to 8 Pallets Deep | 1,500 kg / pallet | Cold storage frozen foods & bulk dairy products |
| Drive-Through FIFO | 1,500 kg / pallet | Manufacturing buffer inventory with opposite loading/unloading |
Drive-in Racking System B2B Price Benchmark
| Parameter | Vaishno (Factory Direct) | Trader Reseller |
|---|---|---|
| Price | ₹2,500 – ₹5,500 per pallet position | +18% to +30% higher |
| Steel Grade | Prime IS 2062 Grade certified (Tata/JSW) | Re-rolled unverified |
| Paint Finish | 7-Tank + 80µ powder coat | Air-dry spray paint |
| CAD Layout | Free 2D/3D certified layout within 24h | Rough estimates |
| Rigging Crew | Factory-certified riggers with anchors | Unskilled labor |
Direct Fabrication & Testing
All upright columns, horizontal step beams, and steel deck panels are manufactured at our Mundka facility using automated multi-station roll-forming lines and precision CNC slot punching. Sourced exclusively from Tata Steel, JSW, and SAIL with verified Mill Test Certificates (MTC).
Fast Logistics & Turnkey Erection
Our structural installation crews serve warehouses across Delhi NCR, Haryana, UP, Rajasthan, and Punjab with on-site laser leveling, optical plumb inspection, and certified heavy-duty floor chemical anchoring.
How We Manufacture & Install Drive-in Racking System
Manufacturing at Mundka Plant
-
1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
-
2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
-
3
7-Tank Chemical Pre-Treatment Hot alkaline degreasing, derusting, water rinses, and zinc phosphating create superior powder bonding and rust resistance.
-
4
Electrostatic Powder Coating Thermosetting epoxy-polyester powder applied at 70–80 microns and baked at 200°C for industrial scratch resistance.
On-Site Turnkey Installation
-
1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness, expansion joints, and plumb lines prior to erection.
-
2
Heavy Duty Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete floor slab.
-
3
Safety Locks & Cross-Bracing Spring-loaded safety pins prevent accidental beam dislodgement from forklift contact, supplemented by horizontal and diagonal cross-ties.
-
4
Load Testing & Signage Sign-Off Rigorous deflection checks under live weight followed by affixing certified UDL load capacity safety signboards.
How Drive-in Racking System Compares
Factors Determining Drive-in Racking System Cost
Drive-in Racking System Frequently Asked Questions
Direct answers on load carrying capacity, deflection limits, fabrication lead times, and site installation.
Warehouse Guides
Technical articles on warehouse layout planning, safety compliance, and load calculations.
Heavy Duty Pallet Racks: Types, Specifications, Price Per Pallet & Warehouse Layout Guide (2026)
An essential 2026 buying guide for warehouse and plant managers on heavy duty pallet racks: load cap...
Read Guide →Industrial Mezzanine Floor Cost Per Sq Ft in India: Load Ratings, Height Clearance & Steel Fabrication (2026)
A detailed technical 2026 guide to industrial mezzanine floor costs in India (₹220 to ₹580/sq ft): h...
Read Guide →Related Storage Equipment
Selective Pallet Racking
3PL distribution centers, FMCG warehouses, automotive component hubs, pharmaceut...
Double Deep Pallet Racking
Cold storage buffers, high-volume consumer goods, building material staging, pha...
Radio Shuttle Racking
High-throughput cold storage, beverage bottling plants, food processing distribu...
Push Back Racking
Food processing warehouses, automotive parts consolidation, manufacturing work-i...