Long Span Shelving Rack Manufacturer in Delhi NCR
- Span width: Wide clear shelf openings up to 2,700 mm without center posts
- Load capacity: 300 kg to 1,000 kg per beam level
- Assembly: 100% boltless clip-in design with 50 mm vertical adjustability
- Decking: Steel panels, wire mesh, or particle board
Star Labs
APT
Adani Defence and Aerospace
Globe Moving
Unilever Nepal Limited
Nepal Electricity Authority
Coca Cola
Mangalam Group
MAW Building Trust Through Service
CG Motors
Save the Children
USAID
Long Span Shelving Rack Engineering & System Operation
What is Long Span Shelving Rack? Long-span shelving racks are wide-bay storage structures engineered for manual carton and tote picking. With horizontal beam spans up to 2.4 and 2.7 meters without central columns, long-span racks provide unmatched open picking flexibility for bulky goods.
Where is it Used? E-commerce fulfillment centers, automotive spares, garment box picking, electrical goods distribution, wholesale retail.
Key Benefits & Advantages:
• Wide horizontal spans up to 2.7 meters eliminate central column picking obstructions.
• Each beam level supports uniform distributed loads from 300 kg up to 800 kg.
• Readily integrated into multi-tier catwalk structures up to 3 floors high.
• Accommodates drop-in steel panels, wire mesh decks, or marine particle board.
How Vaishno Storage Solution Manufactures This System: Uprights are cold roll-formed from high-tensile steel. Heavy step beams feature 3-lug end connectors with safety locking pins. Coated with 7-tank powder coating at our Mundka facility.
How We Install on Site: Frames are anchored to the floor slab with concrete expansion bolts, with beam connectors secured by spring locking pins.
Recommended Applications & Operating Environments
E-commerce fulfillment centers, automotive spares, garment box picking, electrical goods distribution, wholesale retail.
Request Factory Quote
Direct Mundka plant rates & 2D CAD layout.
| Parameter | Specification Details |
|---|---|
| Clear Beam Spans | 1,200 mm, 1,500 mm, 1,800 mm, 2,100 mm, 2,400 mm, 2,700 mm |
| Loading Capacity | 300 kg to 1,000 kg UDL per beam level |
| Upright Frame Heights | 2,000 mm up to 7,500 mm (for multi-tier catwalk picking) |
| Frame Depths | 450 mm, 600 mm, 800 mm, 900 mm, 1,000 mm, 1,200 mm |
| Upright Profile | 55x47 mm / 60x50 mm roll-formed omega profile with return lips |
| Beam Profile | Step Beam section with top recess for flush drop-in decking |
| Steel Grade | IS 2062 Grade Prime High-Tensile Steel |
| Finishing | 7-Tank Pre-Treatment + High-Durability Electrostatic Powder Coating |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| Medium Span (1500mm / 400kg) | 400 kg / level | Apparel flat carton picking, retail stockrooms & footwear |
| Wide Span (2100mm / 600kg) | 600 kg / level | Automotive bulky plastic components & e-commerce cartons |
| Heavy Long Span (2700mm / 1000kg) | 1,000 kg / level | Machinery parts, hardware wholesale & 3PL staging |
Long Span Shelving Rack B2B Price Benchmark
| Parameter | Vaishno (Factory Direct) | Trader Reseller |
|---|---|---|
| Price | ₹1,400 – ₹3,800 per running foot | +18% to +30% higher |
| Steel Grade | Prime IS 2062 Grade certified (Tata/JSW) | Re-rolled unverified |
| Paint Finish | 7-Tank + 80µ powder coat | Air-dry spray paint |
| CAD Layout | Free 2D/3D certified layout within 24h | Rough estimates |
| Rigging Crew | Factory-certified riggers with anchors | Unskilled labor |
Direct Fabrication & Testing
All upright columns, horizontal step beams, and steel deck panels are manufactured at our Mundka facility using automated multi-station roll-forming lines and precision CNC slot punching. Sourced exclusively from Tata Steel, JSW, and SAIL with verified Mill Test Certificates (MTC).
Fast Logistics & Turnkey Erection
Our structural installation crews serve warehouses across Delhi NCR, Haryana, UP, Rajasthan, and Punjab with on-site laser leveling, optical plumb inspection, and certified heavy-duty floor chemical anchoring.
How We Manufacture & Install Long Span Shelving Rack
Manufacturing at Mundka Plant
-
1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
-
2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
-
3
7-Tank Chemical Pre-Treatment Hot alkaline degreasing, derusting, water rinses, and zinc phosphating create superior powder bonding and rust resistance.
-
4
Electrostatic Powder Coating Thermosetting epoxy-polyester powder applied at 70–80 microns and baked at 200°C for industrial scratch resistance.
On-Site Turnkey Installation
-
1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness, expansion joints, and plumb lines prior to erection.
-
2
Heavy Duty Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete floor slab.
-
3
Safety Locks & Cross-Bracing Spring-loaded safety pins prevent accidental beam dislodgement from forklift contact, supplemented by horizontal and diagonal cross-ties.
-
4
Load Testing & Signage Sign-Off Rigorous deflection checks under live weight followed by affixing certified UDL load capacity safety signboards.
How Long Span Shelving Rack Compares
Factors Determining Long Span Shelving Rack Cost
Long Span Shelving Rack Frequently Asked Questions
Direct answers on load carrying capacity, deflection limits, fabrication lead times, and site installation.
Warehouse Guides
Technical articles on warehouse layout planning, safety compliance, and load calculations.
Slotted Angle Storage Racks: Standard Sizes, Gauge Thickness, Weight Capacity & Price Per Rack (2026)
A practical 2026 buying guide for warehouse and retail storage: slotted angle rack standard sizes, s...
Read Guide →Related Storage Equipment
Heavy Duty Rack
Machinery manufacturing tool rooms, stamping die storage, motor rewinding shops,...
Semi Duty Rack
Retail stockrooms, e-commerce packing areas, pharmaceutical distributors, automo...
Light Duty Shelving Rack
Office file archives, retail backrooms, electronics assembly cribs, garment sort...
Slotted Angle Rack
Industrial tool rooms, hardware stores, automotive spares, pharmaceutical stockr...