Light Duty Shelving Rack Manufacturer in Delhi NCR
- Loading capacity: 80 kg to 150 kg per shelf tier
- Material: Prime CRCA sheet steel with rolled safety edges
- Adjustability: 25 mm / 50 mm vertical slot adjustability
- Finish: Smooth anti-scratch electrostatic powder coating
Star Labs
APT
Adani Defence and Aerospace
Globe Moving
Unilever Nepal Limited
Nepal Electricity Authority
Coca Cola
Mangalam Group
MAW Building Trust Through Service
CG Motors
Save the Children
USAID
Light Duty Shelving Rack Engineering & System Operation
What is Light Duty Shelving Rack? Light-duty shelving racks are clean, economical modular steel storage units for hand-picking operations supporting up to 100 kg to 150 kg per shelf level. Designed to organize cartons, stationery, spare parts, and retail backroom inventory.
Where is it Used? Office file archives, retail backrooms, electronics assembly cribs, garment sorting rooms, household and domestic storage.
Key Benefits & Advantages:
• Slim upright profiles maximize usable shelf storage area within compact footprints.
• Tool-free wedge-lock bracket design allows shelves to be re-positioned in seconds.
• Open-frame design ensures clear item visibility and natural air circulation around inventory.
• Baked powder-coat finish resists flaking, rust, and everyday scuffs from plastic totes.
How Vaishno Storage Solution Manufactures This System: Manufactured in Mundka using prime cold-rolled steel sheet with smooth hemmed edges and rigid corner gussets, finished with our 7-tank anti-rust powder coating.
How We Install on Site: Assembled quickly with snap-together wedge brackets or light bolts, fitted with floor-protecting plastic feet.
Recommended Applications & Operating Environments
Office file archives, retail backrooms, electronics assembly cribs, garment sorting rooms, household and domestic storage.
Request Factory Quote
Direct Mundka plant rates & 2D CAD layout.
| Parameter | Specification Details |
|---|---|
| Shelf Loading Capacity | 80 kg to 150 kg UDL per shelf |
| Standard Heights | 1,500 mm, 1,800 mm, 2,100 mm, 2,400 mm |
| Standard Widths | 900 mm (3 ft), 1,050 mm (3.5 ft), 1,200 mm (4 ft) |
| Standard Depths | 300 mm (12 in), 375 mm (15 in), 450 mm (18 in), 600 mm (24 in) |
| Upright Corner Posts | 40x40 mm / 35x35 mm slotted angle or roll-formed closed tubular profile |
| Shelf Decking Sheet | 20/22 Gauge Prime CRCA steel with welded bottom stiffeners |
| Surface Finish | 7-Tank Pre-Treatment + High-Gloss Electrostatic Powder Coating |
| Standard Colors | Industrial Grey (RAL 7035), Ivory / Off-White, Black |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| 3 ft x 1 ft x 6 ft (5 Shelves) | 80 kg / shelf | Office file boxes, pharmacy medical boxes & domestic storage |
| 3 ft x 1.5 ft x 6.5 ft (6 Shelves) | 100 kg / shelf | Retail shop backroom, apparel carton picking & hardware |
| 4 ft x 2 ft x 7 ft (5 Shelves) | 150 kg / shelf | E-commerce fulfillment bins & light industrial spare parts |
Light Duty Shelving Rack B2B Price Benchmark
| Parameter | Vaishno (Factory Direct) | Trader Reseller |
|---|---|---|
| Price | ₹650 – ₹1,600 per running foot | +18% to +30% higher |
| Steel Grade | Prime IS 2062 Grade certified (Tata/JSW) | Re-rolled unverified |
| Paint Finish | 7-Tank + 80µ powder coat | Air-dry spray paint |
| CAD Layout | Free 2D/3D certified layout within 24h | Rough estimates |
| Rigging Crew | Factory-certified riggers with anchors | Unskilled labor |
Direct Fabrication & Testing
All upright columns, horizontal step beams, and steel deck panels are manufactured at our Mundka facility using automated multi-station roll-forming lines and precision CNC slot punching. Sourced exclusively from Tata Steel, JSW, and SAIL with verified Mill Test Certificates (MTC).
Fast Logistics & Turnkey Erection
Our structural installation crews serve warehouses across Delhi NCR, Haryana, UP, Rajasthan, and Punjab with on-site laser leveling, optical plumb inspection, and certified heavy-duty floor chemical anchoring.
How We Manufacture & Install Light Duty Shelving Rack
Manufacturing at Mundka Plant
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1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Chemical Pre-Treatment Hot alkaline degreasing, derusting, water rinses, and zinc phosphating create superior powder bonding and rust resistance.
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4
Electrostatic Powder Coating Thermosetting epoxy-polyester powder applied at 70–80 microns and baked at 200°C for industrial scratch resistance.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness, expansion joints, and plumb lines prior to erection.
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2
Heavy Duty Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete floor slab.
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3
Safety Locks & Cross-Bracing Spring-loaded safety pins prevent accidental beam dislodgement from forklift contact, supplemented by horizontal and diagonal cross-ties.
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4
Load Testing & Signage Sign-Off Rigorous deflection checks under live weight followed by affixing certified UDL load capacity safety signboards.
How Light Duty Shelving Rack Compares
Factors Determining Light Duty Shelving Rack Cost
Light Duty Shelving Rack Frequently Asked Questions
Direct answers on load carrying capacity, deflection limits, fabrication lead times, and site installation.
Warehouse Guides
Technical articles on warehouse layout planning, safety compliance, and load calculations.
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