Fully Electric Stacker (Walkie) Manufacturer in Delhi NCR
- Dual motorized: Motorized electric drive and motorized hydraulic lifting
- Control: Ergonomic multi-function tiller handle with stepless speed throttle
- Capacity: 1,200 kg (1.2 Ton), 1,500 kg (1.5 Ton), 2,000 kg (2.0 Ton)
- Lift height: 2,500 mm up to 4,500 mm with triplex mast and free lift options
Star Labs
APT
Adani Defence and Aerospace
Globe Moving
Unilever Nepal Limited
Nepal Electricity Authority
Coca Cola
Mangalam Group
MAW Building Trust Through Service
CG Motors
Save the Children
USAID
Fully Electric Stacker Engineering & System Operation
What is Fully Electric Stacker? A fully electric stacker provides motorized electric drive travel and powered hydraulic lifting, allowing a single operator to move and stack heavy pallet loads up to 4.5 meters effortlessly via an ergonomic steering tiller.
Where is it Used? High-throughput 3PL logistics, retail FMCG distribution centers, manufacturing warehouses, high-bay inventory stocking.
Key Benefits & Advantages:
• Motorized electric drive and lift eliminate physical worker strain across long warehouse shifts.
• Ergonomic control handle puts throttle, lift/lower buttons, and safety horn at fingertips.
• Regenerative electromagnetic braking provides smooth, automatic stops on ramps and slopes.
• Multi-stage telescopic mast provides clear forward visibility through the center window.
How Vaishno Storage Solution Manufactures This System: Built with high-efficiency AC drive controllers, heavy industrial traction battery pack, and high-tensile steel mast channels.
How We Install on Site: Commissioned on-site with speed parameters set and safety belly-button reverse switches tested.
Recommended Applications & Operating Environments
High-throughput 3PL logistics, retail FMCG distribution centers, manufacturing warehouses, high-bay inventory stocking.
Request Factory Quote
Direct Mundka plant rates & 2D CAD layout.
| Parameter | Specification Details |
|---|---|
| Drive & Lift Operation | 100% Fully Electric (AC / DC traction motor + electro-hydraulic lift motor) |
| Rated Load Capacities | 1,200 kg, 1,500 kg, 2,000 kg |
| Maximum Lifting Heights | 2,500 mm up to 4,500 mm (Duplex / Triplex Full-Free Lift Mast) |
| Travel Speed | 4.5 km/h (loaded) to 5.5 km/h (unloaded) |
| Tiller Handle Controls | Dual butterfly throttle, lift/lower push buttons, horn, belly-button emergency reverse |
| Braking System | Electromagnetic regenerative brake (engages automatically when tiller is released) |
| Battery System | Industrial 24V / 210Ah Traction Battery or Lithium-Ion option |
| Aisle Width Requirement | 2,200 mm to 2,400 mm for 1200x1000 mm pallet handling |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| 1.5 Ton / 3.0m Walkie Electric Stacker | 1,500 kg | Fast pallet staging in high-throughput distribution hubs |
| 1.5 Ton / 4.5m Triplex Mast Stacker | 1,500 kg | High-bay warehouse racking with low ceiling door clearance |
| 2.0 Ton Heavy Duty Electric Stacker | 2,000 kg | Continuous 2-shift manufacturing logistics & heavy parts handling |
Fully Electric Stacker B2B Price Benchmark
| Parameter | Vaishno (Factory Direct) | Trader Reseller |
|---|---|---|
| Price | ₹145,000 – ₹325,000 per unit | +18% to +30% higher |
| Steel Grade | Prime IS 2062 Grade certified (Tata/JSW) | Re-rolled unverified |
| Paint Finish | 7-Tank + 80µ powder coat | Air-dry spray paint |
| CAD Layout | Free 2D/3D certified layout within 24h | Rough estimates |
| Rigging Crew | Factory-certified riggers with anchors | Unskilled labor |
Direct Fabrication & Testing
All upright columns, horizontal step beams, and steel deck panels are manufactured at our Mundka facility using automated multi-station roll-forming lines and precision CNC slot punching. Sourced exclusively from Tata Steel, JSW, and SAIL with verified Mill Test Certificates (MTC).
Fast Logistics & Turnkey Erection
Our structural installation crews serve warehouses across Delhi NCR, Haryana, UP, Rajasthan, and Punjab with on-site laser leveling, optical plumb inspection, and certified heavy-duty floor chemical anchoring.
How We Manufacture & Install Fully Electric Stacker
Manufacturing at Mundka Plant
-
1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
-
2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Chemical Pre-Treatment Hot alkaline degreasing, derusting, water rinses, and zinc phosphating create superior powder bonding and rust resistance.
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4
Electrostatic Powder Coating Thermosetting epoxy-polyester powder applied at 70–80 microns and baked at 200°C for industrial scratch resistance.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness, expansion joints, and plumb lines prior to erection.
-
2
Heavy Duty Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete floor slab.
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3
Safety Locks & Cross-Bracing Spring-loaded safety pins prevent accidental beam dislodgement from forklift contact, supplemented by horizontal and diagonal cross-ties.
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4
Load Testing & Signage Sign-Off Rigorous deflection checks under live weight followed by affixing certified UDL load capacity safety signboards.
How Fully Electric Stacker Compares
Factors Determining Fully Electric Stacker Cost
Fully Electric Stacker Frequently Asked Questions
Direct answers on load carrying capacity, deflection limits, fabrication lead times, and site installation.
Warehouse Guides
Technical articles on warehouse layout planning, safety compliance, and load calculations.
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