Manual Hydraulic Stacker Manufacturer in Delhi NCR
- Capacity: 1,000 kg (1 Ton) to 2,000 kg (2 Ton) load rating
- Operation: Dual pumping options via ergonomic hand tiller or foot pedal pump
- Mast: Heavy C-section steel mast with high-strength roller leaf chains
- Forks: Adjustable forged steel forks to fit varied pallet widths
Star Labs
APT
Adani Defence and Aerospace
Globe Moving
Unilever Nepal Limited
Nepal Electricity Authority
Coca Cola
Mangalam Group
MAW Building Trust Through Service
CG Motors
Save the Children
USAID
Manual Stacker Engineering & System Operation
What is Manual Stacker? A manual hydraulic stacker uses hand-tiller pumping or a quick-lift foot pedal to raise pallet loads up to 1,000 kg to 2,000 kg to heights of 1.6 to 2.5 meters without requiring electrical power or battery charging.
Where is it Used? Workshop machine loading, box truck loading/unloading, light racking replenishment, tool and die shifting.
Key Benefits & Advantages:
• Budget-friendly, zero-electricity lifting solution for workshops and small stockrooms.
• Dual hand-lever and foot-pedal pump options provide comfortable operator lifting postures.
• Automatic overload relief valve prevents lifting beyond certified weight capacity.
• Rear swivel caster wheels fitted with mechanical foot brakes for absolute stability during lifts.
How Vaishno Storage Solution Manufactures This System: Fabricated with rolled steel mast channels, hard-chrome hydraulic ram, and durable steel guide rollers.
How We Install on Site: Delivered fully assembled and pressure-tested, ready for immediate shop floor duty.
Recommended Applications & Operating Environments
Workshop machine loading, box truck loading/unloading, light racking replenishment, tool and die shifting.
Request Factory Quote
Direct Mundka plant rates & 2D CAD layout.
| Parameter | Specification Details |
|---|---|
| Lifting Capacity | 1,000 kg (1.0T), 1,500 kg (1.5T), 2,000 kg (2.0T) |
| Maximum Lifting Heights | 1,600 mm (single mast) / 2,500 mm / 3,000 mm (duplex telescopic mast) |
| Lifting Operation | Dual Manual Operation (Pumping hand tiller or quick-lift foot pedal) |
| Lowering Control | Proportional hand release lever for controlled descent speed |
| Fork Dimensions | 1,000 mm to 1,150 mm length; 300 mm to 750 mm adjustable outer width |
| Chassis Construction | Heavy-gauge welded structural steel plate with protective mesh screen |
| Wheels & Rollers | Heavy-duty Nylon or PU wheels with foot-guard protective shields |
| Turning Radius | 1,350 mm to 1,450 mm |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| 1.0 Ton / 1.6m Single Mast Stacker | 1,000 kg | Loading & unloading Tata Ace / pickup trucks and 1-tier racking |
| 1.5 Ton / 2.5m Duplex Stacker | 1,500 kg | Medium warehouse rack pallet stacking & machine die loading |
| 2.0 Ton / 3.0m Heavy Duty Stacker | 2,000 kg | Heavy manufacturing component lifting & container unloading |
Manual Stacker B2B Price Benchmark
| Parameter | Vaishno (Factory Direct) | Trader Reseller |
|---|---|---|
| Price | ₹24,000 – ₹52,000 per unit | +18% to +30% higher |
| Steel Grade | Prime IS 2062 Grade certified (Tata/JSW) | Re-rolled unverified |
| Paint Finish | 7-Tank + 80µ powder coat | Air-dry spray paint |
| CAD Layout | Free 2D/3D certified layout within 24h | Rough estimates |
| Rigging Crew | Factory-certified riggers with anchors | Unskilled labor |
Direct Fabrication & Testing
All upright columns, horizontal step beams, and steel deck panels are manufactured at our Mundka facility using automated multi-station roll-forming lines and precision CNC slot punching. Sourced exclusively from Tata Steel, JSW, and SAIL with verified Mill Test Certificates (MTC).
Fast Logistics & Turnkey Erection
Our structural installation crews serve warehouses across Delhi NCR, Haryana, UP, Rajasthan, and Punjab with on-site laser leveling, optical plumb inspection, and certified heavy-duty floor chemical anchoring.
How We Manufacture & Install Manual Stacker
Manufacturing at Mundka Plant
-
1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
-
2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Chemical Pre-Treatment Hot alkaline degreasing, derusting, water rinses, and zinc phosphating create superior powder bonding and rust resistance.
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4
Electrostatic Powder Coating Thermosetting epoxy-polyester powder applied at 70–80 microns and baked at 200°C for industrial scratch resistance.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness, expansion joints, and plumb lines prior to erection.
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2
Heavy Duty Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete floor slab.
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3
Safety Locks & Cross-Bracing Spring-loaded safety pins prevent accidental beam dislodgement from forklift contact, supplemented by horizontal and diagonal cross-ties.
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4
Load Testing & Signage Sign-Off Rigorous deflection checks under live weight followed by affixing certified UDL load capacity safety signboards.
How Manual Stacker Compares
Factors Determining Manual Stacker Cost
Manual Stacker Frequently Asked Questions
Direct answers on load carrying capacity, deflection limits, fabrication lead times, and site installation.
Warehouse Guides
Technical articles on warehouse layout planning, safety compliance, and load calculations.
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