Semi Electric Stacker Manufacturer in Delhi NCR
- Lifting: Battery-powered electric hydraulic power pack for effortless push-button lifting
- Travel: Manual push and pull for precise positioning in tight warehouse aisles
- Capacity: 1,000 kg (1 Ton) to 2,000 kg (2 Ton) load rating
- Lift heights: 1,600 mm up to 3,500 mm duplex telescopic mast
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Save the Children
USAID
Semi Electric Stacker Engineering & System Operation
What is Semi Electric Stacker? A semi-electric stacker pairs battery-powered hydraulic lifting with manual push-pull travel. A DC hydraulic motor raises heavy pallet loads up to 3.5 meters with a push of a lever, eliminating physical pumping fatigue.
Where is it Used? Medium-throughput pallet rack stacking, container loading docks, mezzanine floor feed, engineering workshops.
Key Benefits & Advantages:
• Battery-powered hydraulic motor lifts loads up to 3.5 meters in seconds without operator pumping.
• Integrated intelligent digital battery charger plugs into standard 220V wall sockets.
• Safety wire-mesh mast guard and emergency power cut-off switch protect the operator.
• Smooth twin-mast guide rollers ensure steady vertical tracking with zero load tilting.
How Vaishno Storage Solution Manufactures This System: Manufactured with heavy structural steel masts, industrial traction deep-cycle battery, and compact DC hydraulic power pack.
How We Install on Site: Delivered calibrated with battery charged, complete with operating manual and safety instructions.
Recommended Applications & Operating Environments
Medium-throughput pallet rack stacking, container loading docks, mezzanine floor feed, engineering workshops.
Request Factory Quote
Direct Mundka plant rates & 2D CAD layout.
| Parameter | Specification Details |
|---|---|
| Lifting Mechanism | Electro-Hydraulic DC Motor (1.6 kW) with push-button up/down lever |
| Horizontal Travel | Manual push and pull by operator |
| Rated Load Capacities | 1,000 kg (1.0T), 1,500 kg (1.5T), 2,000 kg (2.0T) |
| Maximum Lift Heights | 1,600 mm (single mast) / 2,500 mm / 3,000 mm / 3,500 mm (duplex mast) |
| Lifting Speed | 60 mm/s (loaded) to 80 mm/s (unloaded) |
| Battery Specification | Heavy-Duty 12V / 120Ah Industrial Traction Battery |
| Charger | Integrated intelligent automatic battery charger (plugs into 220V wall outlet) |
| Safety Features | Emergency power cut-off button, overload bypass valve, wheel brake lock |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| 1.0 Ton / 2.5m Semi-Electric Stacker | 1,000 kg | Fast truck unloading & medium racking in retail distribution |
| 1.5 Ton / 3.0m Semi-Electric Stacker | 1,500 kg | General industrial warehouse pallet stacking & mezzanine loading |
| 2.0 Ton / 3.5m Heavy Duty Model | 2,000 kg | Heavy manufacturing plant pallet staging & container destuffing |
Semi Electric Stacker B2B Price Benchmark
| Parameter | Vaishno (Factory Direct) | Trader Reseller |
|---|---|---|
| Price | ₹55,000 – ₹98,000 per unit | +18% to +30% higher |
| Steel Grade | Prime IS 2062 Grade certified (Tata/JSW) | Re-rolled unverified |
| Paint Finish | 7-Tank + 80µ powder coat | Air-dry spray paint |
| CAD Layout | Free 2D/3D certified layout within 24h | Rough estimates |
| Rigging Crew | Factory-certified riggers with anchors | Unskilled labor |
Direct Fabrication & Testing
All upright columns, horizontal step beams, and steel deck panels are manufactured at our Mundka facility using automated multi-station roll-forming lines and precision CNC slot punching. Sourced exclusively from Tata Steel, JSW, and SAIL with verified Mill Test Certificates (MTC).
Fast Logistics & Turnkey Erection
Our structural installation crews serve warehouses across Delhi NCR, Haryana, UP, Rajasthan, and Punjab with on-site laser leveling, optical plumb inspection, and certified heavy-duty floor chemical anchoring.
How We Manufacture & Install Semi Electric Stacker
Manufacturing at Mundka Plant
-
1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
-
2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Chemical Pre-Treatment Hot alkaline degreasing, derusting, water rinses, and zinc phosphating create superior powder bonding and rust resistance.
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4
Electrostatic Powder Coating Thermosetting epoxy-polyester powder applied at 70–80 microns and baked at 200°C for industrial scratch resistance.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness, expansion joints, and plumb lines prior to erection.
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2
Heavy Duty Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete floor slab.
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3
Safety Locks & Cross-Bracing Spring-loaded safety pins prevent accidental beam dislodgement from forklift contact, supplemented by horizontal and diagonal cross-ties.
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4
Load Testing & Signage Sign-Off Rigorous deflection checks under live weight followed by affixing certified UDL load capacity safety signboards.
How Semi Electric Stacker Compares
Factors Determining Semi Electric Stacker Cost
Semi Electric Stacker Frequently Asked Questions
Direct answers on load carrying capacity, deflection limits, fabrication lead times, and site installation.
Warehouse Guides
Technical articles on warehouse layout planning, safety compliance, and load calculations.
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