Automobile Spare Part Racks Manufacturer in Delhi NCR
- Specialized profiles: Custom fixtures for bumpers, windshields, mufflers, fenders & tyres
- Protection: Soft PVC foam and rubber-coated arms prevent part scratching and glass chipping
- Heavy dies: Heavy-duty roll-formed shelves holding up to 3,000 kg for metal casting dies
- Fasteners: High-density pigeon hole cubicles for nuts, bolts, clips, and O-rings
Star Labs
APT
Adani Defence and Aerospace
Globe Moving
Unilever Nepal Limited
Nepal Electricity Authority
Coca Cola
Mangalam Group
MAW Building Trust Through Service
CG Motors
Save the Children
USAID
Automobile Spare Part Racks Engineering & System Operation
What is Automobile Spare Part Racks? Automobile spare part racks are purpose-built steel storage systems tailored to diverse automotive components: rubber-lined racks for glass windshields, cantilever arms for bumpers, heavy step-beams for engines, and pigeon hole bins for small fasteners.
Where is it Used? Automobile dealership service centers, OEM central parts warehouses, 2-wheeler and 4-wheeler component stores, tractor spares.
Key Benefits & Advantages:
• Dedicated protective storage for awkward parts: windshields, exhaust pipes, body panels, and dies.
• Non-abrasive rubber and foam sleeve cushions protect painted parts and glass from scratching.
• Multi-compartment pigeon hole cubbies with label holders speed up part picking for service bays.
• Heavy-duty beam levels support up to 1,500 kg for dense engine blocks and gearboxes.
How Vaishno Storage Solution Manufactures This System: Formed from heavy structural steel with custom protective linings, welded partition dividers, and 7-tank chemical pre-treatment and powder coating.
How We Install on Site: Installed with floor anchors and organized into logical automotive sub-assembly zones with clear part-number labeling.
Recommended Applications & Operating Environments
Automobile dealership service centers, OEM central parts warehouses, 2-wheeler and 4-wheeler component stores, tractor spares.
Request Factory Quote
Direct Mundka plant rates & 2D CAD layout.
| Parameter | Specification Details |
|---|---|
| Specialized Rack Types | Bumper Cantilever Racks, Windshield Vertical Racks, Tyre Storage Racks, Pigeon Hole Fastener Bins, Sheet Metal Panel Racks |
| Protective Padding | High-density foam / EPDM rubber sleeves on cantilever arms and divider bars |
| Windshield Dividers | Adjustable padded vertical separator bars with non-scratch rubber floor beds |
| Tyre Rack Beams | Stepped angled beams (45° chamfer) supporting tyres directly without rims |
| Die Storage Capacity | Up to 3,000 kg UDL per tier with heavy structural I-beam frames |
| Steel Material | High-Yield IS 2062 Grade Prime Structural Steel |
| Surface Treatment | 7-Tank Chemical Pre-Treatment + Heavy-Duty Powder Coating |
| Standard Colors | Industrial Traffic Blue, Machinery Grey, Safety Orange |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| Bumper & Exhaust Cantilever Rack | 300 kg / arm level | Front/rear bumpers, side skirts, mufflers & tailpipes |
| Windshield Glass Vertical Rack | 60 kg / glass slot | Laminated front windshields & rear window glass storage |
| Tyre Storage Racking (3-5 tiers) | 800 kg / beam level | Passenger car, SUV & commercial truck tyres |
| Heavy Metal Casting Die Rack | 3,000 kg / level | Stamping dies, injection molds & engine cylinder blocks |
Automobile Spare Part Racks B2B Price Benchmark
| Parameter | Vaishno (Factory Direct) | Trader Reseller |
|---|---|---|
| Price | ₹1,600 – ₹4,800 per running foot | +18% to +30% higher |
| Steel Grade | Prime IS 2062 Grade certified (Tata/JSW) | Re-rolled unverified |
| Paint Finish | 7-Tank + 80µ powder coat | Air-dry spray paint |
| CAD Layout | Free 2D/3D certified layout within 24h | Rough estimates |
| Rigging Crew | Factory-certified riggers with anchors | Unskilled labor |
Direct Fabrication & Testing
All upright columns, horizontal step beams, and steel deck panels are manufactured at our Mundka facility using automated multi-station roll-forming lines and precision CNC slot punching. Sourced exclusively from Tata Steel, JSW, and SAIL with verified Mill Test Certificates (MTC).
Fast Logistics & Turnkey Erection
Our structural installation crews serve warehouses across Delhi NCR, Haryana, UP, Rajasthan, and Punjab with on-site laser leveling, optical plumb inspection, and certified heavy-duty floor chemical anchoring.
How We Manufacture & Install Automobile Spare Part Racks
Manufacturing at Mundka Plant
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1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Chemical Pre-Treatment Hot alkaline degreasing, derusting, water rinses, and zinc phosphating create superior powder bonding and rust resistance.
-
4
Electrostatic Powder Coating Thermosetting epoxy-polyester powder applied at 70–80 microns and baked at 200°C for industrial scratch resistance.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness, expansion joints, and plumb lines prior to erection.
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2
Heavy Duty Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete floor slab.
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3
Safety Locks & Cross-Bracing Spring-loaded safety pins prevent accidental beam dislodgement from forklift contact, supplemented by horizontal and diagonal cross-ties.
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4
Load Testing & Signage Sign-Off Rigorous deflection checks under live weight followed by affixing certified UDL load capacity safety signboards.
How Automobile Spare Part Racks Compares
Factors Determining Automobile Spare Part Racks Cost
Automobile Spare Part Racks Frequently Asked Questions
Direct answers on load carrying capacity, deflection limits, fabrication lead times, and site installation.
Warehouse Guides
Technical articles on warehouse layout planning, safety compliance, and load calculations.
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