Battery Storage Rack Manufacturer in Delhi NCR
- Acid resistance: Specialized thermo-cured chemical & acid-resistant powder coating
- Containment: Optional galvanized / stainless steel electrolyte spill containment drip trays
- Capacity: Heavy-duty load rating from 250 kg to 1,500 kg per shelf level
- Ventilation: Open channel design ensures rapid heat dissipation during charging cycles
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USAID
Battery Storage Rack Engineering & System Operation
What is Battery Storage Rack? Industrial battery storage racks are heavy-duty, acid-resistant steel structures engineered to safely support dense lead-acid, tubular, and lithium-ion battery banks for telecom UPS stations, solar inverters, and EV charging facilities.
Where is it Used? Telecom tower UPS stations, solar power inverter battery rooms, data center backup banks, electric vehicle (EV) charging stations.
Key Benefits & Advantages:
• Carries concentrated point loads up to 500 kg per tier without beam sagging or column deflection.
• Specialized epoxy-novolac acid-proof coating resists battery electrolyte acid mist and spills.
• Open-frame design provides clean cable busbar routing and natural thermal heat dissipation.
• Stepped or inline tiering allows easy hydrometer testing and terminal maintenance access.
How Vaishno Storage Solution Manufactures This System: Fabricated from heavy 2.5 mm to 3.0 mm structural steel channels with cross-welded gusset plates, treated with chemical acid-resistant powder coating.
How We Install on Site: Anchored securely with insulated baseplate pads to prevent stray electrical grounding, with inter-tier battery stops in place.
Recommended Applications & Operating Environments
Telecom tower UPS stations, solar power inverter battery rooms, data center backup banks, electric vehicle (EV) charging stations.
Request Factory Quote
Direct Mundka plant rates & 2D CAD layout.
| Parameter | Specification Details |
|---|---|
| Supported Battery Types | Lead-Acid Tubular, VRLA / SMF, Lithium-Ion, Solar Inverter & EV Battery Modules |
| Tier Configurations | Single-Tier, 2-Tier, 3-Tier, 4-Tier Step and Vertical Racks |
| Loading Capacity per Tier | 250 kg to 1,500 kg UDL per tier |
| Corrosion Protection | 7-Tank Pre-Treatment + High-Build Acid-Resistant Epoxy Powder Coating (100+ microns) |
| Spill Containment Trays | Galvanized steel or PP / FRP drip trays for electrolyte containment |
| Electrical Safety | Integral earthing copper studs and PVC insulating support strips under battery cells |
| Structural Material | Heavy Cold-Rolled Steel Angle / Box Section (IS 2062 Grade) |
| Standard Colors | Chemical-Resistant Black, Industrial Grey, Warning Yellow |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| 2-Tier Inverter / UPS Battery Stand | 400 kg / tier | Corporate data centers, telecom towers & office power backup |
| 3-Tier Solar Battery Bank Rack | 600 kg / tier | Commercial solar power plants & industrial microgrids |
| Heavy EV Charging Battery Rack | 1,200 kg / tier | Electric vehicle battery swapping stations & EV assembly lines |
Battery Storage Rack B2B Price Benchmark
| Parameter | Vaishno (Factory Direct) | Trader Reseller |
|---|---|---|
| Price | ₹1,100 – ₹3,200 per running foot | +18% to +30% higher |
| Steel Grade | Prime IS 2062 Grade certified (Tata/JSW) | Re-rolled unverified |
| Paint Finish | 7-Tank + 80µ powder coat | Air-dry spray paint |
| CAD Layout | Free 2D/3D certified layout within 24h | Rough estimates |
| Rigging Crew | Factory-certified riggers with anchors | Unskilled labor |
Direct Fabrication & Testing
All upright columns, horizontal step beams, and steel deck panels are manufactured at our Mundka facility using automated multi-station roll-forming lines and precision CNC slot punching. Sourced exclusively from Tata Steel, JSW, and SAIL with verified Mill Test Certificates (MTC).
Fast Logistics & Turnkey Erection
Our structural installation crews serve warehouses across Delhi NCR, Haryana, UP, Rajasthan, and Punjab with on-site laser leveling, optical plumb inspection, and certified heavy-duty floor chemical anchoring.
How We Manufacture & Install Battery Storage Rack
Manufacturing at Mundka Plant
-
1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Chemical Pre-Treatment Hot alkaline degreasing, derusting, water rinses, and zinc phosphating create superior powder bonding and rust resistance.
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4
Electrostatic Powder Coating Thermosetting epoxy-polyester powder applied at 70–80 microns and baked at 200°C for industrial scratch resistance.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness, expansion joints, and plumb lines prior to erection.
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2
Heavy Duty Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete floor slab.
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3
Safety Locks & Cross-Bracing Spring-loaded safety pins prevent accidental beam dislodgement from forklift contact, supplemented by horizontal and diagonal cross-ties.
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4
Load Testing & Signage Sign-Off Rigorous deflection checks under live weight followed by affixing certified UDL load capacity safety signboards.
How Battery Storage Rack Compares
Factors Determining Battery Storage Rack Cost
Battery Storage Rack Frequently Asked Questions
Direct answers on load carrying capacity, deflection limits, fabrication lead times, and site installation.
Warehouse Guides
Technical articles on warehouse layout planning, safety compliance, and load calculations.
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