Scaffolding H-Frame & Shuttering Frame Manufacturer in Delhi NCR
- Geometry: Heavy structural steel H-frames with cross-braces for rigid staging towers
- Pipe grade: 40 mm NB (48.3 mm OD) Class B ERW structural steel pipe conforming to IS 1161
- Connections: Heavy drop-lock pins and scissor-type tubular cross-braces
- Load capacity: Towers support heavy concrete slabs up to 10,000 kg per 4-leg tower
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Shuttering Frame Engineering & System Operation
What is Shuttering Frame? H-frame scaffolding systems are pre-fabricated rigid tubular steel frames connected with scissor cross-bracing, creating high-load structural staging towers for high-ceiling concrete slabs, bridge girders, and building construction.
Where is it Used? High-ceiling warehouse slab shuttering, highway flyover staging, industrial plant construction, exterior building facade access.
Key Benefits & Advantages:
• Pre-fabricated H-frames eliminate complex tube-and-clamp alignment, cutting erection time by 60%.
• Heavy 48.3 mm OD structural steel scaffold tubes carry immense vertical construction loads.
• Tubular scissor cross-bracing with drop-lock pins creates rigid rectangular towers that resist wind sway.
• Fitted with bottom leveling screw jacks and top fork-head jacks to cradle primary runner beams.
How Vaishno Storage Solution Manufactures This System: Fabricated from standard 48.3 mm steel tubes with robotic welding and protective dip paint in Mundka.
How We Install on Site: Erected on screw-jack baseplates, cross-braced into rigid towers, and topped with fork-head jacks.
Recommended Applications & Operating Environments
High-ceiling warehouse slab shuttering, highway flyover staging, industrial plant construction, exterior building facade access.
Request Factory Quote
Direct Mundka plant rates & 2D CAD layout.
| Parameter | Specification Details |
|---|---|
| Standard Frame Dimensions | 2,000 mm H x 1,200 mm W (6.5 x 4 ft) / 1,500 mm H x 1,200 mm W (5 x 4 ft) |
| Main Leg Pipe Specification | 40 mm NB (48.3 mm OD) Class B ERW Structural Steel Tube (2.9 mm to 3.2 mm wall) |
| Internal Step Rung Pipes | 25 mm NB (33.7 mm OD) or 20 mm NB ERW Tube for integrated ladder climbing |
| Cross Bracing Specification | Scissor cross-braces fabricated from 20 mm NB ERW pipe with punched connector ends |
| Tower Load Rating | Up to 10,000 kg (10 Ton) per 4-leg staging tower with cross braces |
| Bracing Bay Spacing | 1,500 mm, 2,000 mm, 2,500 mm horizontal bay span |
| Leveling Jacks | Solid / Hollow threaded adjustable base jacks and U-head top jacks (350 mm to 600 mm travel) |
| Surface Treatment | Dipped in anti-rust red-oxide zinc primer or hot-dip galvanized |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| Standard H-Frame Tower (2.0m x 1.2m) | 10 Ton per 4-leg tower | Commercial slab staging, heavy warehouse ceiling construction |
| Masonry Scaffolding Frame (with Ladder Rungs) | External building facade work | Exterior brickwork, plastering, painting & glass cladding |
| Heavy Bridge Deck Staging Frame | 15 Ton heavy tower | Heavy civil flyover construction & metro pier cap casting |
Shuttering Frame B2B Price Benchmark
| Parameter | Vaishno (Factory Direct) | Trader Reseller |
|---|---|---|
| Price | ₹1,450 – ₹3,200 per set (2 frames + 2 cross braces) | +18% to +30% higher |
| Steel Grade | Prime IS 2062 Grade certified (Tata/JSW) | Re-rolled unverified |
| Paint Finish | 7-Tank + 80µ powder coat | Air-dry spray paint |
| CAD Layout | Free 2D/3D certified layout within 24h | Rough estimates |
| Rigging Crew | Factory-certified riggers with anchors | Unskilled labor |
Direct Fabrication & Testing
All upright columns, horizontal step beams, and steel deck panels are manufactured at our Mundka facility using automated multi-station roll-forming lines and precision CNC slot punching. Sourced exclusively from Tata Steel, JSW, and SAIL with verified Mill Test Certificates (MTC).
Fast Logistics & Turnkey Erection
Our structural installation crews serve warehouses across Delhi NCR, Haryana, UP, Rajasthan, and Punjab with on-site laser leveling, optical plumb inspection, and certified heavy-duty floor chemical anchoring.
How We Manufacture & Install Shuttering Frame
Manufacturing at Mundka Plant
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1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Chemical Pre-Treatment Hot alkaline degreasing, derusting, water rinses, and zinc phosphating create superior powder bonding and rust resistance.
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4
Electrostatic Powder Coating Thermosetting epoxy-polyester powder applied at 70–80 microns and baked at 200°C for industrial scratch resistance.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness, expansion joints, and plumb lines prior to erection.
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2
Heavy Duty Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete floor slab.
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3
Safety Locks & Cross-Bracing Spring-loaded safety pins prevent accidental beam dislodgement from forklift contact, supplemented by horizontal and diagonal cross-ties.
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4
Load Testing & Signage Sign-Off Rigorous deflection checks under live weight followed by affixing certified UDL load capacity safety signboards.
How Shuttering Frame Compares
Factors Determining Shuttering Frame Cost
Shuttering Frame Frequently Asked Questions
Direct answers on load carrying capacity, deflection limits, fabrication lead times, and site installation.
Warehouse Guides
Technical articles on warehouse layout planning, safety compliance, and load calculations.
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