Steel Shuttering Plate Manufacturer in Delhi NCR
- Material: Prime hot-rolled (HR) steel sheet with continuous structural angle borders
- Stiffeners: Welded internal structural flat-bar or angle cross-stiffeners for zero deflection
- Sizes: 900x600 mm (3x2 ft), 1200x600 mm (4x2 ft), 900x300 mm, 1200x300 mm
- Gauge: 10 Gauge (3.0 mm) / 12 Gauge (2.5 mm) heavy-duty sheet construction
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Shuttering Plate Engineering & System Operation
What is Shuttering Plate? Steel shuttering plates are heavy concrete formwork panels used by civil contractors and builders to cast smooth, level concrete slabs, foundation footings, and structural beams across dozens of repeat pour cycles without plate bulging.
Where is it Used? Commercial building slab casting, residential column formwork, bridge culvert construction, industrial foundation footings.
Key Benefits & Advantages:
• Pressed from prime 2.0 mm to 3.0 mm CRCA steel sheet with heavy angle borders (35x35 mm or 40x40 mm).
• Full-length welded cross-stiffeners prevent plate bulging under wet concrete hydrostatic pressure.
• Delivers over 50 repeat concrete pours with minimal maintenance, producing clean, flat slab finishes.
• Pre-punched slotted holes along borders enable fast wedge-pin or bolt connection between plates.
How Vaishno Storage Solution Manufactures This System: Manufactured in Mundka using prime steel sheet with robotic welding and dip-primed protective paint.
How We Install on Site: Assembled on horizontal staging runners supported by telescopic props, locked with wedge pins.
Recommended Applications & Operating Environments
Commercial building slab casting, residential column formwork, bridge culvert construction, industrial foundation footings.
Request Factory Quote
Direct Mundka plant rates & 2D CAD layout.
| Parameter | Specification Details |
|---|---|
| Standard Dimensions | 900x600 mm (3x2 ft), 1200x600 mm (4x2 ft), 900x300 mm (3x1 ft), 1200x300 mm (4x1 ft) |
| Face Sheet Thickness | 10 Gauge (3.0 mm) / 12 Gauge (2.5 mm) Prime HR Steel Sheet |
| Perimeter Border Frame | 35x35x4 mm / 40x40x5 mm cold-formed structural steel angle |
| Internal Stiffeners | 2 to 3 internal cross-stiffeners (25x4 mm flat or angle) welded on rear face |
| Slot Punching | Slotted holes on all four perimeter flanges on 100 mm pitch for wedge-and-pin locking |
| Load Resistance | Withstands wet concrete pressure up to 60 kN/m² without surface bulging |
| Reusability Cycles | 100+ casting repetitions with proper cleaning and shuttering oil application |
| Protective Primer | Dipped in red-oxide zinc-chromate rust-inhibitive primer |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| Standard Slab Shuttering Plate (900x600 mm / 3x2 ft) | Standard concrete slab casting | RCC building slabs, warehouse floors & commercial casting |
| Large Slab Plate (1200x600 mm / 4x2 ft) | High-speed slab formwork | Large commercial warehouse floors & bridge decks |
| Beam & Column Shuttering Plate (1200x300 mm / 4x1 ft) | Vertical column & beam sides | Narrow beam bottoms, column sides & footing formwork |
Shuttering Plate B2B Price Benchmark
| Parameter | Vaishno (Factory Direct) | Trader Reseller |
|---|---|---|
| Price | ₹450 – ₹1,150 per plate | +18% to +30% higher |
| Steel Grade | Prime IS 2062 Grade certified (Tata/JSW) | Re-rolled unverified |
| Paint Finish | 7-Tank + 80µ powder coat | Air-dry spray paint |
| CAD Layout | Free 2D/3D certified layout within 24h | Rough estimates |
| Rigging Crew | Factory-certified riggers with anchors | Unskilled labor |
Direct Fabrication & Testing
All upright columns, horizontal step beams, and steel deck panels are manufactured at our Mundka facility using automated multi-station roll-forming lines and precision CNC slot punching. Sourced exclusively from Tata Steel, JSW, and SAIL with verified Mill Test Certificates (MTC).
Fast Logistics & Turnkey Erection
Our structural installation crews serve warehouses across Delhi NCR, Haryana, UP, Rajasthan, and Punjab with on-site laser leveling, optical plumb inspection, and certified heavy-duty floor chemical anchoring.
How We Manufacture & Install Shuttering Plate
Manufacturing at Mundka Plant
-
1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Chemical Pre-Treatment Hot alkaline degreasing, derusting, water rinses, and zinc phosphating create superior powder bonding and rust resistance.
-
4
Electrostatic Powder Coating Thermosetting epoxy-polyester powder applied at 70–80 microns and baked at 200°C for industrial scratch resistance.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness, expansion joints, and plumb lines prior to erection.
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2
Heavy Duty Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete floor slab.
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3
Safety Locks & Cross-Bracing Spring-loaded safety pins prevent accidental beam dislodgement from forklift contact, supplemented by horizontal and diagonal cross-ties.
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4
Load Testing & Signage Sign-Off Rigorous deflection checks under live weight followed by affixing certified UDL load capacity safety signboards.
How Shuttering Plate Compares
Factors Determining Shuttering Plate Cost
Shuttering Plate Frequently Asked Questions
Direct answers on load carrying capacity, deflection limits, fabrication lead times, and site installation.
Warehouse Guides
Technical articles on warehouse layout planning, safety compliance, and load calculations.
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