Cable Drum Storage Rack Manufacturer in Delhi NCR
- Spindle axle: Solid high-tensile steel spindle shafts with heavy-duty rotating bearings
- Direct dispensing: Cable can be reeled off directly while the drum sits securely in the rack
- Capacity: 500 kg to 5,000 kg per cable drum position
- Safety: Deep retaining saddles and axle safety locking pins prevent reel jump-out
Star Labs
APT
Adani Defence and Aerospace
Globe Moving
Unilever Nepal Limited
Nepal Electricity Authority
Coca Cola
Mangalam Group
MAW Building Trust Through Service
CG Motors
Save the Children
USAID
Cable Storage Rack Engineering & System Operation
What is Cable Storage Rack? Cable drum storage racks are heavy structural steel structures fitted with adjustable axle support saddles, designed to store and unspool heavy wooden and steel cable reels weighing 500 kg to 3,000 kg directly from the rack.
Where is it Used? Electrical power distribution utilities, electrical contractor godowns, wire and cable manufacturing plants, telecom network yards.
Key Benefits & Advantages:
• Reels spin freely on solid steel spindle shafts, allowing cable to be measured and cut on the spot.
• Eliminates hazardous ground roll storage, freeing up warehouse floor space.
• Safety locking latch pins prevent spindle shafts from dislodging during high-speed cable pulls.
• Axle cradle brackets adjust along column heights to fit reel diameters from 600 mm to 2,400 mm.
How Vaishno Storage Solution Manufactures This System: Fabricated from heavy hot-rolled structural steel channels and IS 2062 columns with CNC-machined axle saddles and powder coating.
How We Install on Site: Upright frames are floor-anchored with heavy-duty chemical expansion anchors and tied with overhead structural portal struts.
Recommended Applications & Operating Environments
Electrical power distribution utilities, electrical contractor godowns, wire and cable manufacturing plants, telecom network yards.
Request Factory Quote
Direct Mundka plant rates & 2D CAD layout.
| Parameter | Specification Details |
|---|---|
| Cable Drum Diameters | 600 mm up to 2,500 mm reel diameter |
| Spindle Shaft | Solid cold-drawn high-tensile steel axle (50 mm to 90 mm diameter) |
| Weight Capacity per Drum | 500 kg, 1,000 kg, 2,000 kg, 3,500 kg up to 5,000 kg per reel level |
| Axle Saddles | Heavy-gauge laser-cut steel axle support saddles with low-friction roller bearings |
| Frame Heights | 2,500 mm up to 7,500 mm (2 to 4 tiers high) |
| Steel Material | IS 2062 Grade Prime Heavy Structural Steel (Tata / JSW) |
| Safety Locking | Mechanical axle retaining pins prevent accidental displacement during uncoiling |
| Surface Treatment | 7-Tank Pre-Treatment + High-Impact Electrostatic Powder Coating |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| Light Reel Rack (500-1000 kg/drum) | 1,000 kg / drum | Data cables, optical fiber spools & building electrical wire |
| Heavy Power Cable Rack (2000-3500 kg) | 3,500 kg / drum | Armoured HT/LT power cables, mining cables & industrial conduits |
| Extra Heavy Steel Wire Rope Rack (5000 kg) | 5,000 kg / drum | Steel wire ropes, elevator cables & crane hoist winch drums |
Cable Storage Rack B2B Price Benchmark
| Parameter | Vaishno (Factory Direct) | Trader Reseller |
|---|---|---|
| Price | ₹2,400 – ₹6,200 per drum position | +18% to +30% higher |
| Steel Grade | Prime IS 2062 Grade certified (Tata/JSW) | Re-rolled unverified |
| Paint Finish | 7-Tank + 80µ powder coat | Air-dry spray paint |
| CAD Layout | Free 2D/3D certified layout within 24h | Rough estimates |
| Rigging Crew | Factory-certified riggers with anchors | Unskilled labor |
Direct Fabrication & Testing
All upright columns, horizontal step beams, and steel deck panels are manufactured at our Mundka facility using automated multi-station roll-forming lines and precision CNC slot punching. Sourced exclusively from Tata Steel, JSW, and SAIL with verified Mill Test Certificates (MTC).
Fast Logistics & Turnkey Erection
Our structural installation crews serve warehouses across Delhi NCR, Haryana, UP, Rajasthan, and Punjab with on-site laser leveling, optical plumb inspection, and certified heavy-duty floor chemical anchoring.
How We Manufacture & Install Cable Storage Rack
Manufacturing at Mundka Plant
-
1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
-
2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Chemical Pre-Treatment Hot alkaline degreasing, derusting, water rinses, and zinc phosphating create superior powder bonding and rust resistance.
-
4
Electrostatic Powder Coating Thermosetting epoxy-polyester powder applied at 70–80 microns and baked at 200°C for industrial scratch resistance.
On-Site Turnkey Installation
-
1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness, expansion joints, and plumb lines prior to erection.
-
2
Heavy Duty Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete floor slab.
-
3
Safety Locks & Cross-Bracing Spring-loaded safety pins prevent accidental beam dislodgement from forklift contact, supplemented by horizontal and diagonal cross-ties.
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4
Load Testing & Signage Sign-Off Rigorous deflection checks under live weight followed by affixing certified UDL load capacity safety signboards.
How Cable Storage Rack Compares
Factors Determining Cable Storage Rack Cost
Cable Storage Rack Frequently Asked Questions
Direct answers on load carrying capacity, deflection limits, fabrication lead times, and site installation.
Warehouse Guides
Technical articles on warehouse layout planning, safety compliance, and load calculations.
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