Carpet Rack & Textile Roll Storage Manufacturer in Delhi NCR
- Configuration: Deep horizontal pigeon-hole cubicles or cantilever roll-support arms
- Roll protection: Smooth internal surfaces prevent fabric snagging, creasing, and edge tears
- Capacity: 100 kg to 500 kg per roll position; system heights up to 7,000 mm
- Loading: Manual push-in loading or forklift crane boom attachment access
Star Labs
APT
Adani Defence and Aerospace
Globe Moving
Unilever Nepal Limited
Nepal Electricity Authority
Coca Cola
Mangalam Group
MAW Building Trust Through Service
CG Motors
Save the Children
USAID
Carpet Rack Engineering & System Operation
What is Carpet Rack? Carpet storage racks are deep cantilever and multi-compartment pigeon-hole structures engineered to store long, heavy rolls of tufted carpets, rugs, vinyl flooring, and upholstery fabrics without roll crushing or wrinkling.
Where is it Used? Carpet manufacturing mills, rug export godowns, retail home furnishings outlets, commercial flooring warehouses, textile mills.
Key Benefits & Advantages:
• Eliminates floor roll stacking, preventing crushing damage and crease marks on fine carpet piles.
• Deep tubular cantilever arms allow forklift carpet boom poles to slide rolls in and out easily.
• Honeycomb pigeon hole cubbies provide independent visual selection of every single rug.
• Smooth, fully deburred steel tubes prevent thread pulls and fabric tears.
How Vaishno Storage Solution Manufactures This System: Fabricated from heavy structural steel columns and seamless round steel pipes with rounded end caps, finished with 7-tank powder coating.
How We Install on Site: Columns are anchored deep into the concrete slab with structural base gussets to counter cantilever overturning moment forces.
Recommended Applications & Operating Environments
Carpet manufacturing mills, rug export godowns, retail home furnishings outlets, commercial flooring warehouses, textile mills.
Request Factory Quote
Direct Mundka plant rates & 2D CAD layout.
| Parameter | Specification Details |
|---|---|
| Roll Storage Styles | Deep Pigeon-Hole Steel Compartments OR Center-Core Cantilever Spindle Arms |
| Standard Roll Lengths Supported | 1,500 mm (5 ft), 2,000 mm (6.5 ft), 3,000 mm (10 ft), 4,000 mm (13 ft) carpet rolls |
| Roll Diameter Capacity | Accommodates roll diameters from 200 mm up to 800 mm |
| Weight Capacity per Roll Slot | 100 kg to 500 kg per roll position |
| System Heights | 2,400 mm up to 7,500 mm (accessible via order pickers or crane booms) |
| Steel Material | High-Tensile IS 2062 Grade Prime Structural Steel |
| Internal Guides | Smooth-folded continuous steel guide runners with flared entry funnels |
| Surface Treatment | 7-Tank Pre-Treatment + High-Durability Electrostatic Powder Coating |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| Pigeon-Hole Carpet Rack (3m Deep) | 250 kg / roll slot | Handmade woolen carpets, rugs & textile fabric rolls |
| Heavy Vinyl & Linoleum Roll Rack | 400 kg / roll slot | Heavy commercial vinyl flooring, artificial grass & rubber mats |
| Cantilever Spindle Carpet Carousel | 300 kg / arm spindle | Showroom display rolls allowing easy fabric pull-out and cutting |
Carpet Rack B2B Price Benchmark
| Parameter | Vaishno (Factory Direct) | Trader Reseller |
|---|---|---|
| Price | ₹1,800 – ₹4,500 per running foot | +18% to +30% higher |
| Steel Grade | Prime IS 2062 Grade certified (Tata/JSW) | Re-rolled unverified |
| Paint Finish | 7-Tank + 80µ powder coat | Air-dry spray paint |
| CAD Layout | Free 2D/3D certified layout within 24h | Rough estimates |
| Rigging Crew | Factory-certified riggers with anchors | Unskilled labor |
Direct Fabrication & Testing
All upright columns, horizontal step beams, and steel deck panels are manufactured at our Mundka facility using automated multi-station roll-forming lines and precision CNC slot punching. Sourced exclusively from Tata Steel, JSW, and SAIL with verified Mill Test Certificates (MTC).
Fast Logistics & Turnkey Erection
Our structural installation crews serve warehouses across Delhi NCR, Haryana, UP, Rajasthan, and Punjab with on-site laser leveling, optical plumb inspection, and certified heavy-duty floor chemical anchoring.
How We Manufacture & Install Carpet Rack
Manufacturing at Mundka Plant
-
1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
-
2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
-
3
7-Tank Chemical Pre-Treatment Hot alkaline degreasing, derusting, water rinses, and zinc phosphating create superior powder bonding and rust resistance.
-
4
Electrostatic Powder Coating Thermosetting epoxy-polyester powder applied at 70–80 microns and baked at 200°C for industrial scratch resistance.
On-Site Turnkey Installation
-
1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness, expansion joints, and plumb lines prior to erection.
-
2
Heavy Duty Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete floor slab.
-
3
Safety Locks & Cross-Bracing Spring-loaded safety pins prevent accidental beam dislodgement from forklift contact, supplemented by horizontal and diagonal cross-ties.
-
4
Load Testing & Signage Sign-Off Rigorous deflection checks under live weight followed by affixing certified UDL load capacity safety signboards.
How Carpet Rack Compares
Factors Determining Carpet Rack Cost
Carpet Rack Frequently Asked Questions
Direct answers on load carrying capacity, deflection limits, fabrication lead times, and site installation.
Warehouse Guides
Technical articles on warehouse layout planning, safety compliance, and load calculations.
Heavy Duty Pallet Racks: Types, Specifications, Price Per Pallet & Warehouse Layout Guide (2026)
An essential 2026 buying guide for warehouse and plant managers on heavy duty pallet racks: load cap...
Read Guide →Industrial Mezzanine Floor Cost Per Sq Ft in India: Load Ratings, Height Clearance & Steel Fabrication (2026)
A detailed technical 2026 guide to industrial mezzanine floor costs in India (₹220 to ₹580/sq ft): h...
Read Guide →Slotted Angle Storage Racks: Standard Sizes, Gauge Thickness, Weight Capacity & Price Per Rack (2026)
A practical 2026 buying guide for warehouse and retail storage: slotted angle rack standard sizes, s...
Read Guide →Related Storage Equipment
Dark Store & Quick Commerce Racks
Quick-commerce grocery dark stores, 10-minute grocery delivery hubs, urban parce...
E-commerce Warehouse Racks
E-commerce distribution hubs, retail apparel fulfillment centers, 3PL multi-clie...
Automobile Spare Part Racks
Automobile dealership service centers, OEM central parts warehouses, 2-wheeler a...
Battery Storage Rack
Telecom tower UPS stations, solar power inverter battery rooms, data center back...